Allyl Alcohol Production
Allyl Alcohol Production Costs Report | Issue A | Q4 2024
| Report Details |
| 60 kta United States-based plant | Q4 2024 | 107 pages |
This report presents a cost analysis of a 60 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents the economics of Allyl Alcohol production from propylene in the United States using a process similar to Showa Denko process. Initially, propylene is reacted with acetic acid and oxygen, producing allyl acetate. The allyl acetate is then hydrolyzed, yielding allyl alcohol and regenerating acetic acid.
The report provides a comprehensive study of Allyl Alcohol production and related Allyl Alcohol production cost, covering three key aspects: a complete description of the Allyl Alcohol production process examined; an in-depth analysis of the related Allyl Alcohol plant capital cost (Capex); and an evaluation of the respective Allyl Alcohol plant operating costs (Opex).
The Allyl Alcohol production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Allyl Alcohol plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Allyl Alcohol plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Allyl Alcohol. Allyl Alcohol (a.k.a. 3-Propenol) is an organic compound, the simplest unsaturated alcohol. It appears as a colorless liquid, toxic to humans, with an irritating odor, soluble in water and other organic solvents. Allyl Alcohol is produced by hydrolysis of allyl chloride or allyl acetate, catalytic isomerization of propene oxide, or by hydrogenation of acrolein.
Raw Material
Propylene. Propylene, the main raw material consumed, is a colorless gas at room temperature. It is a low-boiling, flammable, and highly volatile gas, with molecular formula C3H6. Propylene reacts vigorously with oxidizing materials. It may be mildly irritating to the nose, throat, and respiratory tract; propylene has low acute toxicity from inhalation. PG Propylene has been mainly produced as ethylene manufacturing co-product (via steam cracking of paraffinic hydrocarbons) and by-product of petroleum refining (separation from refinery gas). Most recently, amid a tight propylene market, new and novel lower-cost chemical processes for on-purpose propylene production have emerged.
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
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Updated with Q4 2024 Data
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
Costs in Different Countries Add-on
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Updated with Q4 2024 Data
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Allyl Alcohol production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Allyl Alcohol process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Allyl Alcohol production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Allyl Alcohol plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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