Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 109
ICC - Report ID: 109-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: Activated Carbon Production from Coconut Shell (Steam Activation)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 109-B,109-C
ICC - Related Reports List: 109-C
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/109-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Activated Carbon</b>. Activated Carbon is a solid composed mostly of carbon atoms, processed to have porous structure and a large internal surface area. Such unique characteristics confer adsorptive properties that makes Activated Carbon widely used in a range of applications.</p> <h6>Raw Material</h6> <p><b>Coconut Shells</b>. Coconut shell – the part between the coconut flesh and coconut husk – is the strongest part covered in coconut fruit. This material is typically obtained as waste product of coconut oils and coconut flakes production. Coconut shell is widely used in handicraft and handmade decorative items. Industrially, it is used in the production of charcoal, in the production of Activated Carbon and as fuel. It is worth to highlight that the natural pore structure, low ash content and high carbon content of coconut shells make this material suitable for producing high quality Activated Carbon.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/109-A.jpg
ICC - Process Schematic Text: <p>The process under analysis comprises two major sections: (1) Carbonization; and (2) Steam Activation.</p><p>Carbonization. Initially, coconut shells are fed to a crusher, where the size of the shell is reduced. The crushed material is fed to a flash dryer for removal of moisture, and then fed to a rotary kiln to be carbonized: the shell fragments are heated under nitrogen, in such a way that non-carbonaceous material – elements such as hydrogen and oxygen – is volatilized and eliminated from the precursor. Carbonization produces charcoal with bio-oil vapors, steam, and incondensable gases as by-products. At this point, a carbon skeleton possessing a latent pore structure is formed. Oils and tars separated as by-product are used for fuel.</p><p>Steam Activation. In a fluidized bed reactor, the charcoal is activated by reaction with steam at a temperature of 900 - 1,100 °C under controlled atmosphere. The activation promotes the elimination of volatile components and the simultaneous oxidation of the outer surface, forming active sites. The gas escapes from the charcoal, leaving behind pores in the carbon solid. Air is also fed to the reactor, for the combustion of the carbon monoxide and hydrogen, formed during activation, to steam and carbon dioxide. Then the activated carbon is passed through a sequence of steps in which it is cooled and ground to the desired particle size. The activated carbon is cooled to ambient temperature by indirect cooling, and then ground into powder of specified mesh size. At this point, powdered activated carbon is obtained and directed to Packing.</p><p></p>
ICC - Short Description: This report presents the economics of a typical steam activation process for Powdered Activated Carbon production from coconut shell in the United States. In the process examined, the coconut shells are crushed and then carbonized into a charcoal, which is activated by steam at high temperatures. The Activated Carbon is ground into powder of specified mesh size.
ICC - Main Product: Activated Carbon
ICC - Plant Capacity: 15.00
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Activated Carbon Production from Coconut Shell (Steam Activation)

Activated Carbon Production Costs Report | Issue A | Q3 2024

Production Cost Report

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15 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 15 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

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Production Process Information

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Activated Carbon production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Activated Carbon process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Activated Carbon production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Activated Carbon plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Activated Carbon Production Cost Reports

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This study approaches the economics of Powdered Activated Carbon production from coal in the United States via a typical steam activation process. In the process examined, coal is carbonized into a hot coal char, which is activated by steam at high temperatures.

Details: 25 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 25 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Activated Carbon Production from Coconut Shell (Chemical Activation)

This study approaches an economic analysis of a typical chemical activation process for Powdered Activated Carbon production from coconut shell in the United States. Phosphoric acid is used as chemical activation reagent. Activation is carried out concomitantly with carbonization, in a rotary kiln.

Details: 20 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 20 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Activated Carbon Production from Coconut Shell (Chemical Activation)

This study approaches an economic analysis of a typical chemical activation process for Powdered Activated Carbon production from coconut shell in the United States. Phosphoric acid is used as chemical activation reagent. Activation is carried out concomitantly with carbonization, in a rotary kiln.

Details: 20 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 20 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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