Acrylonitrile Production from Propylene (Fluidized Bed Ammoxidation)
Acrylonitrile Production Costs Report | Issue A | Q2 2024
Report Details |
300 kta United States-based plant | Q2 2024 | 107 pages | Delivered in PDF |
This report presents a cost analysis of a 300 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents the economics of Acrylonitrile production from chemical grade (CG) propylene in the United States. The process reviewed is a propylene ammoxidation technology using fluidized bed reactor, in which propylene reacts with ammonia, producing Acrylonitrile, and generating acetonitrile and hydrogen cyanide as by-products.
The report provides a comprehensive study of Acrylonitrile production and related Acrylonitrile production cost, covering three key aspects: a complete description of the Acrylonitrile production process examined; an in-depth analysis of the related Acrylonitrile plant capital cost (Capex); and an evaluation of the respective Acrylonitrile plant operating costs (Opex).
The Acrylonitrile production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Acrylonitrile plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Acrylonitrile plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Schematic
The process under analysis comprises four major sections: (1) Ammoxidation; (2) Separation; (3) Acetonitrile recovery; and (4) Purifcation.
Ammoxidation. CG propylene, ammonia and air are fed to a reactor, where an ammoxidation reaction occurs in the vapor phase, over ?uidized catalysts. The reaction effluent comprises Acrylonitrile, hydrogen cyanide, acetonitrile, carbon oxides, as well as unconverted propylene and ammonia.
Separation. The reactor effluent is sent to a quench column, where unreacted ammonia is neutralized with sulfuric acid. The quenched gas is transferred to the nitrile absorber, where Acrylonitrile is absorbed and transferred to the recovery column. In the recovery column, acetonitrile and water are separated from Acrylonitrile and hydrogen cyanide.
Acetonitrile recovery. A liquid side stream from the recovery column, containing a mixture of acetonitrile and water, is sent to the acetonitrile stripper, where the it is distilled under vacuum to separate water and heavy organics. The acetonitrile-water azeotrope obtained is then distilled at high pressure into three streams: a bottom product comprising heavy impurities; an aqueous stream containing also some acetonitrile as column overhead, which is recycled to the acetronitrile stripper; and a side stream containing high-purity acetonitrile.
Purifcation. The organic phase from the recovery column is fed into the HCN column for the separation of HCN from Acrylonitrile. The Acrylonitrile-rich stream is transferred into the Acrylonitrile purification column, where column overhead gaseous stream flows into a condenser. The condensate is then sent to a decanter, in which the denser phase (mainly water) is withdrawn from decantation drum and recycled to the recovery column. The less dense phase is transferred to the acrylonitrile purifcation column, where fiber-grade Acrylonitrile product is withdrawn as a sidestream.
Up-to-date PDF Report
Professional report based on Q2 2024 economic data, ensuring timely evaluations.
Multiple Use Cases
Ideal for investment screening, feasibility studies, cost estimates, and research planning.
Proven Methodology
Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.
Compact
$799 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Pages | Tables | Images
Read-only Online PDF Format
Updated with Q2 2024 Data
DETAILED
$1,599 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Pages | Tables | Images
Downloadable PDF Format
Updated with Q2 2024 Data
PREMIUM
MOST POPULAR
$2,699 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
Costs in Different Countries Add-on
Pages | Tables | Images
Print-enabled PDF Format Add-on
Updated with Q2 2024 Data
Share with Co-workers
Technical Support via Email
Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Acrylonitrile production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Acrylonitrile process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Acrylonitrile production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Acrylonitrile plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Acrylonitrile Production Cost Reports
Acrylonitrile Production from Propane
This study presents the economics of Acrylonitrile production via propane ammoxidation. The process is similar to the one proposed by PTT Asahi Chemical (PTTAC), consisting in the reaction of propane with ammonia, producing Acrylonitrile. Acetonitrile and hydrogen cyanide are produced as by-products. The analysis assumes a plant located in the United States,
Details: 200 kta United States-based plant | Q2 2024 | 107 pages | Issue B From $799 USD
The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Acrylonitrile Production from Propylene (Fixed Bed Ammoxidation)
This report approaches the economics of Acrylonitrile production from chemical grade (CG) propylene in the United States. The process reviewed is a propylene ammoxidation technology using a fixed bed reactor, in which propylene reacts with ammonia, producing Acrylonitrile, and generating acetonitrile and hydrogen cyanide as by-products.
Details: 150 kta United States-based plant | Q2 2024 | 107 pages | Issue C From $799 USD
The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Could Not Find the Report You Need?
Obtain a Bespoke Report
Get a report targeting the process in which you are interested
See Offer Details
Understand Bespoke Reports and how you can easily order them
Check Editions & Pricing
Complete a brief form and see a quotation for your Bespoke Report
Other Related Production Cost Reports
Nitrile Rubber Production
This report presents the economics of Nitrile Rubber (NBR) production from acrylonitrile and butadiene using a typical cold emulsion polymerization process. In this process, an emulsion comprising water, acrylonitrile and butadiene is polymerized into a latex, which is then coagulated to form the NBR. The economic analysis is based on a plant constructed in the United States.
Details: 50 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Polyacrylonitrile Production
This report presents a techno-economic analysis of Polyacrylonitrile (PAN) Precursor production in the United States via aqueous dispersion polymerization of acrylonitrile with methyl acrylate comonomer followed by transformation steps to become a fiber.
Details: 9 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 9 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
+800 Reports Developed, Targeting +250 Commodities
Best-in-Class Reports
Analysis of capital and operating costs of commodity production processes. Prices starting at $799 USD
Vast Report Library
858 independent and up-to-date reports examining embryonic and established production processes
Free Sample Reports
Quickly understand the structure and depth of content of our professional reports