Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 179
ICC - Report ID: 179-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: Acrylonitrile Production from Propylene (Fluidized Bed Ammoxidation)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 179-B,179-C
ICC - Related Reports List: 204-A,271-A
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"5","price":0},"2":{"time":"1","price":"299"}},"2":{"1":{"time":"5","price":0},"2":{"time":"1","price":"299"}},"3":{"1":{"time":"7","price":0},"2":{"time":"3","price":"299"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/179-A.jpg
ICC - Process Overview Text: <h6>Products</h6> <p><b>Acrylonitrile</b></p>, <p><b>Hydrogen Cyanide</b></p>, <p><b>Acetonitrile</b></p> <h6>Raw Materials</h6> <p><b>Chemicals</b></p>, <p><b>Sulfuric Acid</b></p>, <p><b>CG Propylene</b></p>, <p><b>Ammonia</b></p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/179-A.jpg
ICC - Process Schematic Text: <p>The process under analysis comprises four major sections: (1) Ammoxidation; (2) Separation; (3) Acetonitrile recovery; and (4) Purifcation.</p><p>Ammoxidation. CG propylene, ammonia and air are fed to a reactor, where an ammoxidation reaction occurs in the vapor phase, over ?uidized catalysts. The reaction effluent comprises Acrylonitrile, hydrogen cyanide, acetonitrile, carbon oxides, as well as unconverted propylene and ammonia.</p><p>Separation. The reactor effluent is sent to a quench column, where unreacted ammonia is neutralized with sulfuric acid. The quenched gas is transferred to the nitrile absorber, where Acrylonitrile is absorbed and transferred to the recovery column. In the recovery column, acetonitrile and water are separated from Acrylonitrile and hydrogen cyanide.</p><p>Acetonitrile recovery. A liquid side stream from the recovery column, containing a mixture of acetonitrile and water, is sent to the acetonitrile stripper, where the it is distilled under vacuum to separate water and heavy organics. The acetonitrile-water azeotrope obtained is then distilled at high pressure into three streams: a bottom product comprising heavy impurities; an aqueous stream containing also some acetonitrile as column overhead, which is recycled to the acetronitrile stripper; and a side stream containing high-purity acetonitrile.</p><p>Purifcation. The organic phase from the recovery column is fed into the HCN column for the separation of HCN from Acrylonitrile. The Acrylonitrile-rich stream is transferred into the Acrylonitrile purification column, where column overhead gaseous stream flows into a condenser. The condensate is then sent to a decanter, in which the denser phase (mainly water) is withdrawn from decantation drum and recycled to the recovery column. The less dense phase is transferred to the acrylonitrile purifcation column, where fiber-grade Acrylonitrile product is withdrawn as a sidestream.</p>
ICC - Short Description: This report presents the economics of Acrylonitrile production from chemical grade (CG) propylene in the United States. The process reviewed is a propylene ammoxidation technology using fluidized bed reactor, in which propylene reacts with ammonia, producing Acrylonitrile, and generating acetonitrile and hydrogen cyanide as by-products.
ICC - Main Product: Acrylonitrile
ICC - Plant Capacity: 300.00
{"versions":{"1":"80","2":"90","3":"107"}}
ICC - Images Count: {"versions":{"1":"9","2":"13","3":"22"}}
ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Acrylonitrile Production from Propylene (Fluidized Bed Ammoxidation)

Acrylonitrile Production Costs Report | Issue A | Q2 2024

Production Cost Report

See Preview

See Editions

Starting at $799 USD

Report Details
300 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 300 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

Up-to-date PDF Report

Professional report based on Q2 2024 economic data, ensuring timely evaluations.

Multiple Use Cases

Ideal for investment screening, feasibility studies, cost estimates, and research planning.

Proven Methodology

Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.

Report Editions
 

Compact

 

$799 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

See full features list


  Pages | Tables | Images

 Read-only Online PDF Format

 Updated with Q2 2024 Data

 

 

 

DETAILED

 

$1,599 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

See full features list


  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q2 2024 Data

 

 

 

PREMIUM

MOST POPULAR

$2,699 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

See full features list


  Pages | Tables | Images

 Print-enabled PDF Format Add-on

 Updated with Q2 2024 Data

Share with Co-workers

Technical Support via Email

Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Acrylonitrile production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Acrylonitrile process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Acrylonitrile production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Acrylonitrile plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Acrylonitrile Production Cost Reports

Acrylonitrile Production from Propane

This study presents the economics of Acrylonitrile production via propane ammoxidation. The process is similar to the one proposed by PTT Asahi Chemical (PTTAC), consisting in the reaction of propane with ammonia, producing Acrylonitrile. Acetonitrile and hydrogen cyanide are produced as by-products. The analysis assumes a plant located in the United States,

Details: 200 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Acrylonitrile Production from Propylene (Fixed Bed Ammoxidation)

This report approaches the economics of Acrylonitrile production from chemical grade (CG) propylene in the United States. The process reviewed is a propylene ammoxidation technology using a fixed bed reactor, in which propylene reacts with ammonia, producing Acrylonitrile, and generating acetonitrile and hydrogen cyanide as by-products.

Details: 150 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Could Not Find the Report You Need?

Obtain a Bespoke Report

Get a report targeting the process in which you are interested

See Offer Details

Understand Bespoke Reports and how you can easily order them

Check Editions & Pricing

Complete a brief form and see a quotation for your Bespoke Report

Other Related Production Cost Reports

Nitrile Rubber Production

This report presents the economics of Nitrile Rubber (NBR) production from acrylonitrile and butadiene using a typical cold emulsion polymerization process. In this process, an emulsion comprising water, acrylonitrile and butadiene is polymerized into a latex, which is then coagulated to form the NBR. The economic analysis is based on a plant constructed in the United States.

Details: 50 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Polyacrylonitrile Production

This report presents a techno-economic analysis of Polyacrylonitrile (PAN) Precursor production in the United States via aqueous dispersion polymerization of acrylonitrile with methyl acrylate comonomer followed by transformation steps to become a fiber.

Details: 9 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 9 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

+800 Reports Developed, Targeting +250 Commodities

Best-in-Class Reports

Analysis of capital and operating costs of commodity production processes. Prices starting at $799 USD

Learn More

Vast Report Library

858 independent and up-to-date reports examining embryonic and established production processes

Browse Library

Free Sample Reports

Quickly understand the structure and depth of content of our professional reports

See Full Samples