Commodity Production Costs Report

Solid NaCN Production from Caustic Soda and HCN

Sodium Cyanide Operating Costs & Plant Construction Costs

45 kta United States-based plant | 107 Pages | Issue D | Q2 2025
Starting at $1,199 USD | See Report Editions Prices

This report provides a techno-economic analysis of Sodium Cyanide production from hydrogen cyanide and caustic soda. In this process, hydrogen cyanide and sodium hydroxide solution react and water is evaporated. Solid Sodium Cyanide is obtained as the final product. The economic analysis provided assumes a plant located in the United States.

The report provides a comprehensive study of Sodium Cyanide production and related Sodium Cyanide production cost, covering three key aspects: a complete description of the Sodium Cyanide production process examined; an in-depth analysis of the related Sodium Cyanide plant capital cost (Capex); and an evaluation of the respective Sodium Cyanide plant operating costs (Opex).

The Sodium Cyanide production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Sodium Cyanide plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Sodium Cyanide plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.

Sodium Cyanide Production Cost Report Process Overview
Product

Sodium Cyanide. Sodium Cyanide (a.k.a. NaCN) is an inorganic salt, extremely toxic to humans, due to its binding with the Fe3+ ion in the hemoglobin, disabling the use of oxygen by the cells. It is a white cubic crystalline solid also known as white cyanide and has been the metal cyanide with the greatest commercial importance. This salt has a role as an inhibitor of many metabolic processes and is used as a test reagent for the function of chemoreceptors.

Raw Materials

Caustic Soda. Causic soda (NaOH), also known as sodium hydroxide, is a major inorganic used in several industries. Most of caustic soda production is used in the manufacture of chemicals, such as propylene oxide and sodium salts. Electrolysis of sodium chloride accounts for most of today’s installed capacity for caustic soda production, which also generates chlorine.

Hydrogen Cyanide. Hydrogen cyanide is a volatile, flammable and highly toxic gas in temperatures above 25 ºC. Otherwise, it is a dangerous transparent liquid; its storage and transport are prohibited in certain locations. HCN’s range of applications includes its use as an intermediate in the production of sodium or potassium cyanide. It may also be used as a disinfectant for plague-infected ships and houses. HCN is obtained in industrial plants by the endothermic reaction between ammonia and natural gas (methane) using a platinum-rhodium catalyst. Such plants are necessarily integrated to consumer facilities.

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  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
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 80 Pages | 22 Tables | 9 Images

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Table of Contents


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  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
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 90 Pages | 28 Tables | 13 Images

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Updated with Q2 2025 Data

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Table of Contents


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  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • Plant Cost Breakdowns
  • Plant Capacity Assessment
  • Process Flow Diagrams
  • Costs in Different Countries Add-on
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  • 107 Pages | 34 Tables | 22 Images
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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Sodium Cyanide production plant examined.

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.

Plant Cost Breakdowns

Breakdown of Sodium Cyanide process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Sodium Cyanide production plant studied.

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation.

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Sodium Cyanide plant capacities.

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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Solid NaCN Production from Caustic Soda, Ammonia and Natural Gas

This report examines the economics of Sodium Cyanide manufacturing in an industrial complex, located in the United States. In this process, high purity hydrogen cyanide (HCN) is produced from ammonia, natural gas, and air using a direct synthesis method. Then, the HCN is reacted with caustic soda and water is evaporated. Solid Sodium Cyanide is obtained as the final product.

Details: 45 kta United States-based plant | Q2 2025 | 107 pages | Issue E | From $1,499 USD

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This report examines the costs related to Sodium Cyanide production from metallic sodium, charcoal and ammonia. In this process, molten sodium, ammonia, and charcoal react to form Sodium Cyanide. Solid Sodium Cyanide is obtained as the final product. The economic analysis provided assumes a plant located in the United States.

Details: 0.8 kta United States-based plant | Q2 2025 | 107 pages | Issue A | From $999 USD

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Solid NaCN Production from Soda Ash, Charcoal and Ammonia

This report presents the economics of Sodium Cyanide production from sodium carbonate, charcoal and ammonia in the United States. In this process, soda ash, ammonia, and charcoal react to form Sodium Cyanide. Solid Sodium Cyanide is obtained as the final product.

Details: 0.8 kta United States-based plant | Q2 2025 | 107 pages | Issue B | From $999 USD

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