Commodity Production Costs Report
Gaseous Oxygen from Air (Vacuum Swing Adsorption Process)
Oxygen Plant Capital & Operating Cost Analysis | United States | Q1 2026
This report presents the economics of Oxygen recovery from air. The process examined is a typical vacuum swing adsorption process. In this process, switching beds, each containing two strata, absorb water, carbon dioxide and nitrogen from the air, yielding low purity Oxygen.
The report provides a comprehensive study of Oxygen production and related Oxygen production cost, covering three key aspects: a complete description of the Oxygen production process examined; an in-depth analysis of the related Oxygen plant capital cost (Capex); and an evaluation of the respective Oxygen plant operating costs (Opex).
The Oxygen production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Oxygen plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Oxygen plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
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Professional report based on Q1 2026 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Oxygen production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Oxygen process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Oxygen production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Oxygen plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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Other Oxygen Production Cost Reports
Gaseous and Liquid Oxygen Production
This report examines the economics of a typical cryogenic distillation process for Oxygen production in a plant located in the United States, using atmospheric air as the starting material. The process presented in this report also produces argon as by-product. Nitrogen and the majority of the Oxygen produced are supplied in gaseous phase. Oxygen is also supplied in liquid phase, as well as all argon produced.
Details: 800 MM Nm3/y United States-based plant | Q1 2026 | 107 pages | Issue B | From
Gaseous Oxygen from Air (Cryogenic Process)
This study provides a techno-economic analysis of a typical cryogenic distillation process for Oxygen production using atmospheric air as the starting material. Oxygen main product and nitrogen co-product are produced as high pressurized gases. The economic analysis presented assumes a plant located in the United States.
Details: 800 MM Nm3/y United States-based plant | Q1 2026 | 107 pages | Issue A | From
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Other Related Production Cost Reports
Titanium Dioxide Production from Ilmenite (Chloride Process)
This study comprises a techno-economic analysis of an industrial process for Titanium Dioxide production from ilmenite in a facility located in the United States. In this process, ilmenite is converted by Benelite process into synthetic rutile, which is then chlorinated to titanium tetrachloride, and further oxidized to Titanium Dioxide.
Details: 180 kta United States-based plant | Q1 2026 | 107 pages | Issue C | From
Titanium Dioxide Production from Synthetic Rutile (Chloride Process)
This study comprises a techno-economic analysis of an industrial process for Titanium Dioxide production from rutile in a United States-based facility. In this process, rutile is chlorinated to titanium tetrachloride, which is then oxidized to Titanium Dioxide.
Details: 150 kta United States-based plant | Q1 2026 | 107 pages | Issue A | From
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