Commodity Production Costs Report
Lactic Acid Production from Lactose
Lactic Acid Operating Costs & Plant Construction Costs
This report provides an economic analysis of Lactic Acid production from lactose via a fermentation process in the United States. Lactic Acid purification is carried out using ion exchange resins and product concentration is accomplished by reverse osmosis and evaporation.
The report provides a comprehensive study of Lactic Acid production and related Lactic Acid production cost, covering three key aspects: a complete description of the Lactic Acid production process examined; an in-depth analysis of the related Lactic Acid plant capital cost (Capex); and an evaluation of the respective Lactic Acid plant operating costs (Opex).
The Lactic Acid production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Lactic Acid plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Lactic Acid plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?

The process under analysis comprises two major sections: (1) Fermentation; and (2) Purification.
Fermentation. The culture media used in the batch fermentation is prepared by diluting lactose and yeast extract. Such media is heat sterilized and sent to fermentation. The fermentation is carried out in batch mode and under anaerobic process conditions in an agitated, jacketed fermenter. The pH of the fermentation is maintained between 5 and 6. The temperature is controlled between 40 and 50 °C via circulation of cooling water in the fermenter jacket. The lactate concentration obtained in the fermentation broth is about 6 wt%.
Purification. Cells and other insoluble particles are separated from the fermentation broth by ultrafiltration. Subsequently, the inorganic cations and anions are removed from the clarified fermentation broth by treatment on cation and anion exchange resins. The Lactic Acid solution obtained is concentrated by means of reverse osmosis, using an aromatic polyamide membrane. The resulting Lactic Acid diluted solution is evaporated in a triple effect evaporator. The Lactic Acid is concentrated to 50 wt% with purity above 99 wt%.
Report in PDF Format
Download & Explore Anytime
Access in Various Devices
Print & Read Comfortably
Share With Co-workers
Up-to-date Report
Professional report based on Q3 2024 economic data, ensuring timely evaluations.
Multiple Use Cases
Ideal for investment screening, feasibility studies, cost estimates, and research planning.
Proven Methodology
Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.
Report Editions
Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Lactic Acid production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Lactic Acid process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Lactic Acid production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Lactic Acid plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Lactic Acid Production Cost Reports

Lactic Acid from Glucose (Conventional Fermentation + Solvent Extraction)
This study provides the economics of Lactic Acid production from glucose syrup using a fermentation process in the United States. This process is similar to Corbion process, in which Lactic Acid is recovered by acidification and purified by the use of a solvent.
Details: 100 kta United States-based plant | Q3 2024 | 107 pages | Issue E | From $799 USD

Lactic Acid from Raw Sugar (Conventional Fermentation + Solvent Extraction)
This study provides the economics of Lactic Acid production from raw sugar using a fermentation process in Germany. This process is similar to Corbion process, in which Lactic Acid is recovered by acidification and purified by the use of a solvent.
Details: 100 kta Germany-based plant | Q3 2024 | 107 pages | Issue F | From $799 USD

Lactic Acid from Glucose (Speculative Low pH Continuous Fermentation)
This report presents the economics of Lactic Acid production from glucose syrup using a speculative, continuous, low pH, fermentation process in the United States. In this process, Lactic Acid is recovered from the fermentation broth through microfiltration and nanofiltration steps, generating an 80 wt% Technical Grade Lactic Acid, with 95 wt% purity.
Details: 80 kta United States-based plant | Q3 2024 | 107 pages | Issue G | From $799 USD
Could Not Find the Report You Need?
Obtain a Bespoke Report
Get a report targeting the process in which you are interested
See Offer Details
Understand Bespoke Reports and how you can easily order them
Check Editions & Pricing
Complete a brief form and see a quotation for your Bespoke Report
Other Related Production Cost Reports

Sodium Hydroxide Production from Sodium Chloride (Diaphragm Process)
It presents the economics of Sodium Hydroxide production from brine in the United States. The process examined in this report is a typical diaphragm process. Chlorine and hydrogen are also generated as by-products in the process.
Details: 600 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD

Hydrochloric Acid from Sodium Chloride (Sodium Hydroxide as Co-Product)
This report presents the economics of Hydrochloric Acid production via an integrated plant comprising: 1) a typical chlor-alkali electrolysis process using membrane cells; and 2) the production of Hydrochloric Acid from hydrogen and chlorine. A 35 wt% Hydrochloric Acid solution is obtained as the final product and 50 wt% caustic soda is obtained as co-product in this process. The analysis is based on plant located in the United States.
Details: 170 kta United States-based plant | Q3 2024 | 107 pages | Issue G | From $1,199 USD

Sodium Hydroxide Production from Sodium Chloride (Membrane Process)
This report presents the economics of Sodium Hydroxide production from sodium chloride in the United States, via a typical membrane process. In this process, sodium chloride is decomposed electrolytically, producing sodium hydroxide. Chlorine and hydrogen are generated as by-products in the process.
Details: 550 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD

Hydrochloric Acid Production from Hydrogen and Chlorine
This study analysis the economics of Hydrochloric Acid (HCl) production from hydrogen and chlorine in the United States. The process examined is a typical synthesis of Hydrogen Chloride via the direct reaction of the elements. In this process, hydrogen and chlorine, undergo a direct reaction forming hydrogen chloride, which is subsequently passed through an absorber to produce a 35 wt% hydrochloric acid as final product.
Details: 60 kta United States-based plant | Q3 2024 | 107 pages | Issue F | From $799 USD
+800 Reports Developed, Targeting +250 Commodities
Vast Report Library
858 independent and up-to-date reports examining embryonic and established production processes.
Free Sample Reports
Quickly understand the structure and depth of content of our professional reports.