Commodity Production Costs Report

Isopropyl Alcohol Production from Propane

Isopropanol Operating Costs & Plant Construction Costs

200 kta United States-based plant | 107 Pages | Issue D | Q3 2024
Starting at $1,199 USD | See Report Editions Prices

This report presents an economic analysis of an integrated unit for producing Isopropyl Alcohol from propane in the United States. In a first unit, propane is converted to propylene via propane dehydrogenation. The propylene obtained is then converted to Isopropyl Alcohol via vapor phase hydration over a catalytic bed of phosphoric acid on silica.

The report provides a comprehensive study of Isopropanol production and related Isopropanol production cost, covering three key aspects: a complete description of the Isopropanol production process examined; an in-depth analysis of the related Isopropanol plant capital cost (Capex); and an evaluation of the respective Isopropanol plant operating costs (Opex).

The Isopropanol production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Isopropanol plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Isopropanol plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.

Key reference(s): ?

Isopropanol Production Cost Report Process Overview
Product

Isopropanol. Isopropanol is a widely used solvent in pharmaceuticals, cosmetics, and cleaning products. It is valued for its rapid evaporation and disinfectant properties, making it a key ingredient in hand sanitizers and surface cleaners. Isopropanol is produced by the hydration of propylene and is stored as a liquid. It is easy to transport and has become even more critical in the hygiene sector.

Raw Material

Propane. The feedstock to a PDH process unit is propane. Propane is recovered from propane-rich liquefied petroleum gas (LPG) streams from natural gas processing plants. Propane may also be obtained in smaller amounts as a by-product of petroleum refinery operations, such as hydrocracking and fluidized catalytic cracking (FCC).

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Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
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 80 Pages | 22 Tables | 9 Images

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Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • See All Features

 90 Pages | 28 Tables | 13 Images

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Updated with Q3 2024 Data

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Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • Plant Cost Breakdowns
  • Plant Capacity Assessment
  • Process Flow Diagrams
  • Costs in Different Countries Add-on
  • See All Features

  • 107 Pages | 34 Tables | 22 Images
  • Print-enabled PDF Format Add-on
  • Updated with Q3 2024 Data
  • Share with Co-workers
  • Technical Support via Email

Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Isopropanol production plant examined.

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.

Plant Cost Breakdowns

Breakdown of Isopropanol process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Isopropanol production plant studied.

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation.

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Isopropanol plant capacities.

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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Isopropyl Alcohol Production from PG Propylene

This report approaches the economics of Isopropyl Alcohol production from Polymer Grade (PG) Propylene. This study is based on a plant located in the United States. Isopropyl Alcohol is obtained via a typical direct propylene hydration process which is carried out in the vapour phase using phosphoric acid on silica as catalyst.

Details: 200 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD

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Isopropyl Alcohol Production from Acetone

In this report, it is approached the economics of Isopropyl Alcohol production from acetone in a typical acetone hydrogenation process, also assuming an industrial plant located in the United States. The reaction is carried out in liquid phase, in two fixed bed reactors in series, catalyzed by a Raney nickel catalyst.

Details: 60 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $799 USD

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Isopropyl Alcohol Production from RG Propylene

This report presents the economics of Isopropyl Alcohol production from refinery grade (RG) propylene via a typical indirect propylene hydration process. In this process, RG propylene reacts with sulfuric acid to form isopropyl alcohol sulfates. Those sulfates are then reacted with water to form Isopropanol. The study assumes a plant located in the United States.

Details: 200 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD

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Acetone Production from Isopropanol

This feasibility study presents the economics of Acetone production from isopropanol using a liquid phase dehydrogenation process. The economic analysis presented in the study assumes a plant located in the United States.

Details: 30 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $999 USD

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