Commodity Production Costs Report
Hydrogen Production from Naphtha
Hydrogen Operating Costs & Plant Construction Costs
This study provides a techno-economic study of Hydrogen production from naphtha in the United States. In this analysis, Hydrogen is produced via a thermal partial oxidation process.
The report provides a comprehensive study of Hydrogen production and related Hydrogen production cost, covering three key aspects: a complete description of the Hydrogen production process examined; an in-depth analysis of the related Hydrogen plant capital cost (Capex); and an evaluation of the respective Hydrogen plant operating costs (Opex).
The Hydrogen production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Hydrogen plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Hydrogen plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?

Product
Hydrogen. The hydrogen molecule, H2, is the normal state of pure hydrogen, even though hydrogen can be found in its atomic form under specific conditions. It is a very stable molecule, not usually reactive under normal conditions. Essentially, molecular hydrogen is produced industrially by three different methods: hydrocarbons steam reforming, hydrocarbons partial oxidation and water electrolysis. Hydrogen can also be obtained as a by-product recovered in processes such as the manufacture of styrene from ethylbenzene.
Raw Material
Naphtha. Naphtha refers to liquid hydrocarbon mixtures, composed primarily of aliphatic hydrocarbons. It is obtained from crude oil refining natural gas condensates and petroleum distillates. Naphtha is a key feedstock for the petrochemical industry, used in steam reformers and steam crackers in the production of hydrogen, Ethylene and other olefins.
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Professional report based on Q3 2024 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Hydrogen production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Hydrogen process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Hydrogen production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Hydrogen plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Hydrogen Production Cost Reports

Hydrogen Production from Natural Gas (Partial Oxidation Process)
This study provides a techno-economic study of Hydrogen production from natural gas in the United States. In this analysis, natural gas is submitted to a thermal partial oxidation process, producing syngas, which is passed through a shift converter to enrich the Hydrogen output.
Details: 25 MM Nm3/y United States-based plant | Q3 2024 | 107 pages | Issue C | From $799 USD

Hydrogen Production from Water
This study approaches the economics of Hydrogen production using a water electrolysis process in the United States. In this process, electricity is used to split water into Hydrogen and oxygen. An alkali solution is used as electrolyte.
Details: 10 MM Nm3/y United States-based plant | Q3 2024 | 107 pages | Issue D | From $799 USD

Hydrogen Production from Coal
This report presents the economics of Hydrogen production from coal gasification in the United States. In this process, coal undergoes partial oxidation, yielding syngas. Then, Hydrogen from syngas is enriched and purified.
Details: 9000 MM Nm3/y United States-based plant | Q3 2024 | 107 pages | Issue E | From $999 USD
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Ethylene Glycol Production from Carbon Dioxide
This study presents the economics of Monoethylene Glycol (MEG) production from carbon dioxide (CO2) in the United States using an electrochemical process similar to Liquid Light process. Initially, CO2 is electrochemically reduced and acidified into oxalic acid. Then, oxalic acid is esterified with methanol producing dimethyl oxalate, which is hydrogenated forming MEG.
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Hydrogen Peroxide Production
This report presents the economics of Hydrogen Peroxide production from hydrogen in the United States using an anthraquinone auto-oxidation process. In this process, 2-ethyl anthraquinone is sequentially hydrogenated and oxidized, generating Hydrogen Peroxide.
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