Commodity Production Costs Report
Gasoline Production from Mixed Plastic Waste
Gasoline Operating Costs & Plant Construction Costs
This study presents an economic analysis of Gasoline production from mixed plastic waste (MPW) in the United States. In this process, MPW is initially pretreated and then undergoes catalytic cracking over silica alumina in a fluidized bed reactor. The oil product is finally separated into gasoline and diesel.
The report provides a comprehensive study of Gasoline production and related Gasoline production cost, covering three key aspects: a complete description of the Gasoline production process examined; an in-depth analysis of the related Gasoline plant capital cost (Capex); and an evaluation of the respective Gasoline plant operating costs (Opex).
The Gasoline production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Gasoline plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Gasoline plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
Products
Gasoline. Gasoline is a mixture of many organic compounds, mostly hydrocarbons containing from 4 to 12 carbon atoms (branched-chain paraffins, cycloparaffins, olefins, and aromatics). It is a liquid suitable for use as fuel in spark-ignition of internal combustion engines (Otto engine). An important quality parameter is the octane level, which is a quantity that measures the antiknock properties of the fuel in comparison to a mixture of isooctane and heptane. Gasoline should have an octane number of at least 60 but optimized engines use Gasoline with higher octane levels. Bulk Gasoline trades commonly occur in the spot market, in which the commodity can be purchased for immediate delivery.
Diesel. Diesel is a petroleum-based fuel used in internal combustion engines, primarily in transportation, agriculture, and heavy machinery. It offers high energy density and efficiency in powering vehicles and industrial equipment. Diesel is produced through the distillation of crude oil and is stored as a liquid.
Raw Material
Mixed Plastic Waste. Mixed Plastic Waste (40% PP; 40% PE; 20% PS) is used in the production of fuels or recycled plastics, with the composition determining its suitability for mechanical or chemical recycling. This blend's high content of polyolefins makes it a candidate for pyrolysis, converting the waste into valuable products like synthetic fuels or feedstocks for petrochemical processes.
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Professional report based on Q3 2024 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Gasoline production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Gasoline process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Gasoline production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Gasoline plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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Other Gasoline Production Cost Reports
Gasoline Production from Wood Chips (Fast Pyrolysis)
This report provides a techno-economic analysis of Gasoline production from wood chips in the United States using a fast pyrolysis process followed by a hydroprocessing step.
Details: 110 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $1,199 USD
Gasoline Production from Wood Chips (Gasification)
This report provides a techno-economic analysis of Gasoline production from wood chips in the United States. In this process, biomass is gasified to syngas, which is converted to methanol. Methanol is finally converted to Gasoline.
Details: 120 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $1,199 USD
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Other Related Production Cost Reports
Syngas Production from Mixed Plastic Waste
This report presents the economics of Syngas production from a mixed plastic waste via a gasification process. In this process, part of the plastic waste is also submitted to pyrolysis for synthetic crude oil (syncrude) and fuel gas generation. The economic analysis provided assumes a plant constructed in the United States.
Details: 60 kta United States-based plant | Q3 2024 | 107 pages | Issue I | From $999 USD
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