Commodity Production Costs Report
Solid FDCA Production from HMF
FDCA Operating Costs & Plant Construction Costs
This analysis presents a process, in which hydroxymethylfurfural (HMF) is oxidized to generate 2,5-Furandicarboxylic Acid (FDCA). FDCA is recovered from the reaction product in solid form. The economic analysis is based on a plant located in the United States.
The report provides a comprehensive study of FDCA production and related FDCA production cost, covering three key aspects: a complete description of the FDCA production process examined; an in-depth analysis of the related FDCA plant capital cost (Capex); and an evaluation of the respective FDCA plant operating costs (Opex).
The FDCA production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The FDCA plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The FDCA plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
Product
FDCA. FDCA (2,5-Furandicarboxylic Acid, Solid) is an emerging bio-based chemical used as a renewable alternative to terephthalic acid in the production of biodegradable plastics and resins. It is gaining attention in sustainable packaging solutions. FDCA is produced through the oxidation of renewable sugars like fructose. It is stored as a solid powder and is valued for its potential to reduce the environmental footprint of plastic production.
Raw Material
HMF. HMF (Hydroxymethylfurfural) is a renewable organic compound derived from the dehydration of sugars, and it serves as an important building block for the production of biofuels, plastics, and chemicals. HMF is recognized for its potential in biomass conversion processes. HMF is produced through the catalytic conversion of fructose or glucose and is stored as a viscous liquid. Its role in the development of sustainable chemical processes and materials is gaining attention in the bioeconomy.
Report in PDF Format
Download & Explore Anytime
Access in Various Devices
Print & Read Comfortably
Share With Co-workers
Up-to-date Report
Professional report based on Q3 2024 economic data, ensuring timely evaluations.
Multiple Use Cases
Ideal for investment screening, feasibility studies, cost estimates, and research planning.
Proven Methodology
Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.
Report Editions
Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the FDCA production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of FDCA process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the FDCA production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different FDCA plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Preview our Production Cost Reports
Other FDCA Production Cost Reports
FDCA Production from Raw Sugar
This report presents the costs associated with the construction of a plant producing FDCA from raw sugar (sucrose) in Germany. Initially, sucrose is hydrolyzed into glucose and fructose and the glucose obtained is enzymatically isomerized into fructose. It is then dehydrated in ionic liquid medium, yielding hydroxymethylfurfural, which is finally oxidized to FDCA. The process examined is based in a non-commercial route.
Details: 90 kta Germany-based plant | Q3 2024 | 107 pages | Issue B | From $1,199 USD
Liquid FDCA Production from HMF
This report concerns the economics of 2,5-Furandicarboxylic Acid (FDCA) production via hydroxymethylfurfural (HMF) oxidation. The FDCA generated in this reaction is recovered in liquid form via high temperature distillation. The economic analysis is also based on a plant located in the United States.
Details: 270 kta United States-based plant | Q3 2024 | 107 pages | Issue D | From $999 USD
FDCA Production from Glucose
This report presents the economics of 2,5-Furandicarboxylic Acid (FDCA) production from glucose syrup via a furan process similar to Avantium YXY technology. Initially, glucose is enzymatically isomerized into fructose, which is dehydrated in the presence of methanol, yielding methoxymethylfurfural (MMF). Finally, MMF is oxidized to FDCA. The economic analysis assumes a plant constructed in the United States.
Details: 270 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $1,199 USD
Could Not Find the Report You Need?
Obtain a Bespoke Report
Get a report targeting the process in which you are interested
See Offer Details
Understand Bespoke Reports and how you can easily order them
Check Editions & Pricing
Complete a brief form and see a quotation for your Bespoke Report
Other Related Production Cost Reports
Polyethylene Furanoate Production from FDCA
This report presents the economics of Polyethylene Furanoate (PEF) production from monoethylene glycol (MEG) and 2,5-furandicarboxylic acid (FDCA). In the process under analysis, FDCA and MEG are polymerized to PEF in two polymerization steps: melt-phase polymerization and solid-state polymerization. The economic analysis provided assumes a plant located in the United States.
Details: 300 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $1,199 USD
Hydroxymethylfurfural Production
This report presents the economics of Hydroxymethylfurfural (HMF) production from glucose syrup. In the process examined, glucose is enzymatically isomerized into fructose. It is then dehydrated in the presence of n-butanol, yielding HMF. The economic analysis performed assumes a plant located in the United States.
Details: 65 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD
+800 Reports Developed, Targeting +250 Commodities
Vast Report Library
858 independent and up-to-date reports examining embryonic and established production processes.
Free Sample Reports
Quickly understand the structure and depth of content of our professional reports.