Commodity Production Costs Report
Phenylchlorosilanes Production
Chlorosilanes Operating Costs & Plant Construction Costs
This report presents a feasibility analysis of Phenylmethyldichlorosilanes production starting from benzene and methyldichlorosilanes. In this batch process, benzene and methyldichlorosilane are mixed with a boron trichloride solution - which works as catalyst for the reaction. The study assumes a plant located in the United States.
The report provides a comprehensive study of Chlorosilanes production and related Chlorosilanes production cost, covering three key aspects: a complete description of the Chlorosilanes production process examined; an in-depth analysis of the related Chlorosilanes plant capital cost (Capex); and an evaluation of the respective Chlorosilanes plant operating costs (Opex).
The Chlorosilanes production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Chlorosilanes plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Chlorosilanes plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?

Product
Phenylmethyldichlorosilanes. Phenylmethyldichlorosilanes (a.k.a. Methyl-Phenyl-Dichlorosilanes) are organosilicon compounds used as intermediates in producing silicones and resins. They are produced by reacting phenylmethylchloride with silicon. These compounds play a key role in silicone rubber manufacturing.
Raw Materials
Mixed Methylchlorosilanes. Mixed Methylchlorosilanes are a group of silicon-containing compounds essential in the production of silicones, resins, and sealants. These reactive intermediates are used to create a range of silicone-based materials with varying flexibility and durability. These compounds are produced by reacting silicon with methyl chloride. They are stored and transported as liquids, and their demand is closely linked to the growing need for silicone products in industrial and consumer applications.
Benzene. Benzene (C6H6) is a flammable and volatile liquid. As the most simple aromatic hydrocarbon, it is used as an intermediate to produce many important chemicals, such as styrene (raw material for polystyrene and synthetic rubber), cyclohexane (used in nylon production), alkylbenzenes (used in detergent industry), aniline (used to produce dyes and polyurethanes), and chlorobenzenes. Also, benzene is used to produce pharmaceuticals, specialty chemicals, plastics, and pesticides. It occurs naturally in crude oil and coal tar.
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Professional report based on Q3 2024 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Chlorosilanes production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Chlorosilanes process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Chlorosilanes production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Chlorosilanes plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Chlorosilanes Production Cost Reports

Vinylchlorosilanes Production
This report presents a techno-economic study of Vinylmethyldichlorosilane production using a conventional industrial process based on high temperature condensation of vinyl chloride with methyldichlorosilane. The economic analysis is based on a plant located in the United States.
Details: 1.5 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $1,999 USD

Mixed Methylchlorosilanes Production
This report presents the economics of Mixed Methylchlorosilanes (mostly dimethyldichlorosilanes) production, starting from silicon and methyl chloride. The economic analysis approaches a plant located in the United States. In this process, methyl chloride and silicon powder are reacted in a fluidized bed reactor with copper catalyst, yielding the methylchlorosilanes.
Details: 180 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD
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Other Related Production Cost Reports

Benzene Production from Pygas (Hydrodealkylation Process)
This analysis presents the economics of Benzene production from pyrolysis gasoline (pygas) in the United States using a typical hydrodealkylation process. Initially, pygas is fractionated into 3 hydrocarbon cuts. The C6-C8 fraction is then directed to the hydrodealkylation step, in which the aromatics content in the process stream are converted into benzene
Details: 250 kta United States-based plant | Q3 2024 | 107 pages | Issue D | From $799 USD

Benzene Production from Pygas (Extractive Distillation Process)
This report examines the costs related to Benzene production from pyrolysis gasoline (pygas) in the United States using a typical extractive distillation process. Initially, pygas is fractionated into 3 hydrocarbon cuts. The C6s fraction is then fed to an extractive distillation system, using N-formylmorpholine (NFM) as solvent. to recover benzene.
Details: 250 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $799 USD

Mixed Methylchlorosilanes Production
This report presents the economics of Mixed Methylchlorosilanes (mostly dimethyldichlorosilanes) production, starting from silicon and methyl chloride. The economic analysis approaches a plant located in the United States. In this process, methyl chloride and silicon powder are reacted in a fluidized bed reactor with copper catalyst, yielding the methylchlorosilanes.
Details: 180 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD
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