Commodity Production Costs Report
Caprolactam Production from Cyclohexanone
Caprolactam Operating Costs & Plant Construction Costs
This report presents the economics of Caprolactam production from cyclohexanone in a plant located in the United States. In the process examined, the cyclohexanone feed undergoes an oximation reaction with hydroxilamine. The oxime produced is rearranged to Caprolactam.
The report provides a comprehensive study of Caprolactam production and related Caprolactam production cost, covering three key aspects: a complete description of the Caprolactam production process examined; an in-depth analysis of the related Caprolactam plant capital cost (Capex); and an evaluation of the respective Caprolactam plant operating costs (Opex).
The Caprolactam production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Caprolactam plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Caprolactam plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
Product
Caprolactam. Caprolactam is the key raw material used in the production of nylon 6 fibers and resins, essential in textiles, carpets, and engineering plastics. Its high tensile strength and durability make it invaluable in automotive and industrial applications. Caprolactam is produced via the cyclohexanone oxime process. It is stored as solid flakes or granules and remains in high demand due to the growing global need for synthetic fibers and resins.
Raw Material
Cyclohexanone. Cyclohexanone is an organic solvent used as an intermediate in the production of nylon, as well as in paint, varnish removers, and adhesives. Its role in producing caprolactam is key to the polymer industry. Cyclohexanone is produced by the oxidation of cyclohexane and is stored as a liquid. It plays a vital role in the synthesis of nylon and other industrial chemicals.
Report in PDF Format
Download & Explore Anytime
Access in Various Devices
Print & Read Comfortably
Share With Co-workers
Up-to-date Report
Professional report based on Q3 2024 economic data, ensuring timely evaluations.
Multiple Use Cases
Ideal for investment screening, feasibility studies, cost estimates, and research planning.
Proven Methodology
Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.
Report Editions
Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Caprolactam production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Caprolactam process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Caprolactam production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Caprolactam plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Preview our Production Cost Reports
Other Caprolactam Production Cost Reports
Caprolactam from Cyclohexane (Oximation with Hydroxylamine)
This report presents the economics of Caprolactam production from cyclohexane located in the United States. Initially, cyclohexane is oxidized to a cyclohexanol/cyclohexanone. Then, the cyclohexanol is hydrogenated to cyclohexanone, which is submitted to an oximation reaction with hydroxylamine. Finally, the cyclohexanone oxime produced is converted to Caprolactam by Beckmann rearrangement.
Details: 180 kta United States-based plant | Q3 2024 | 107 pages | Issue D | From $1,199 USD
Caprolactam Production from Phenol
This feasibility study examines the economics of a process producing Caprolactam from phenol located in the United States. Initially, phenol is hydrogenated to form cyclohexanone. The cyclohexanone is then submitted to an oximation reaction with hydroxylamine. Finally, the cyclohexanone oxime produced is converted to caprolactam by Beckmann rearrangement.
Details: 180 kta United States-based plant | Q3 2024 | 107 pages | Issue E | From $1,199 USD
Caprolactam Production from Butadiene and Hydrogen Cyanide
This feasibility study shows the economics of a Caprolactam production process from butadiene and hydrogen cyanide based on an industrial plant located in the United States. Hexamethylenediamine (HMDA) is generated as by-product in the process under analysis.
Details: 180 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $1,199 USD
Could Not Find the Report You Need?
Obtain a Bespoke Report
Get a report targeting the process in which you are interested
See Offer Details
Understand Bespoke Reports and how you can easily order them
Check Editions & Pricing
Complete a brief form and see a quotation for your Bespoke Report
Other Related Production Cost Reports
Nylon 6 Production from Caprolactam (Batch Process)
This report presents the economics of Nylon 6 production from caprolactam. The typical process analyzed consists of a batch ring-opening polymerization of caprolactam via the hydrolytic mechanism. The economic assessment assumes a plant located in the United States.
Details: 65 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD
Cyclohexanone Production from Cyclohexane
This report presents the economics of Cyclohexanone production from cyclohexane for a plant located in the United States. The process examined involves two main steps: (1) liquid-phase air oxidation of cyclohexane to a mixture of cyclohexanone and cyclohexanol; and (2) cyclohexanol dehydrogenation for further generation of cyclohexanone.
Details: 160 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD
Nylon 6 Production from Caprolactam (Continuous Process)
This report presents the economics of Nylon 6 production from caprolactam in the United States. The process examined is a typical continuous ring-opening polymerization of caprolactam via the hydrolytic mechanism, carried out in two stages, similar to technologies developed/licensed by Thyssenkrupp (Uhde Inventa-Fischer) and Air Liquide (Lurgi Zimmer). An aminoacid is the intermediate for condensation.
Details: 100 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD
Cyclohexanone Production from Phenol
This report approaches the economics of producing Cyclohexanone from phenol. In the examined process, phenol undergoes a hydrogenation reaction in the liquid phase, in the presence of a palladium-based catalyst, yielding Cyclohexanone. The analysis is based on a plant located in the United States.
Details: 160 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD
+800 Reports Developed, Targeting +250 Commodities
Vast Report Library
858 independent and up-to-date reports examining embryonic and established production processes.
Free Sample Reports
Quickly understand the structure and depth of content of our professional reports.