Commodity Production Costs Report

Nylon 6 Production from Caprolactam (Batch Process)

Nylon Operating Costs & Plant Construction Costs

65 kta United States-based plant | 107 Pages | Issue A | Q3 2024
Starting at $799 USD | See Report Editions Prices

This report presents the economics of Nylon 6 production from caprolactam. The typical process analyzed consists of a batch ring-opening polymerization of caprolactam via the hydrolytic mechanism. The economic assessment assumes a plant located in the United States.

The report provides a comprehensive study of Nylon production and related Nylon production cost, covering three key aspects: a complete description of the Nylon production process examined; an in-depth analysis of the related Nylon plant capital cost (Capex); and an evaluation of the respective Nylon plant operating costs (Opex).

The Nylon production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Nylon plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Nylon plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.

Key reference(s): ?

Nylon Production Cost Report Process Overview
Product

Nylon 6. Nylon 6 (a.k.a. Polycaprolactam, Polyamide 6) is one of the main commercial nylons along with Nylon 6-6. The term ‘Nylon’ refers basically to polyamides, which are high polymers containing the amide repeat linkage in the polymer backbone. Those polymers not only were the first engineering thermoplastics, but still are the most important ones among these types of material.

Raw Material

Caprolactam. Caprolactam is the key raw material used in the production of nylon 6 fibers and resins, essential in textiles, carpets, and engineering plastics. Its high tensile strength and durability make it invaluable in automotive and industrial applications. Caprolactam is produced via the cyclohexanone oxime process. It is stored as solid flakes or granules and remains in high demand due to the growing global need for synthetic fibers and resins.

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Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
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 80 Pages | 22 Tables | 9 Images

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Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • See All Features

 90 Pages | 28 Tables | 13 Images

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Updated with Q3 2024 Data

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Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • Plant Cost Breakdowns
  • Plant Capacity Assessment
  • Process Flow Diagrams
  • Costs in Different Countries Add-on
  • See All Features

  • 107 Pages | 34 Tables | 22 Images
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  • Updated with Q3 2024 Data
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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Nylon production plant examined.

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.

Plant Cost Breakdowns

Breakdown of Nylon process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Nylon production plant studied.

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation.

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Nylon plant capacities.

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Preview our Production Cost Reports

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Nylon 6 Production from Caprolactam (Continuous Process)

This report presents the economics of Nylon 6 production from caprolactam in the United States. The process examined is a typical continuous ring-opening polymerization of caprolactam via the hydrolytic mechanism, carried out in two stages, similar to technologies developed/licensed by Thyssenkrupp (Uhde Inventa-Fischer) and Air Liquide (Lurgi Zimmer). An aminoacid is the intermediate for condensation.

Details: 100 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD

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Caprolactam from Cyclohexane (Oximation with Hydroxylamine)

This report presents the economics of Caprolactam production from cyclohexane located in the United States. Initially, cyclohexane is oxidized to a cyclohexanol/cyclohexanone. Then, the cyclohexanol is hydrogenated to cyclohexanone, which is submitted to an oximation reaction with hydroxylamine. Finally, the cyclohexanone oxime produced is converted to Caprolactam by Beckmann rearrangement.

Details: 180 kta United States-based plant | Q3 2024 | 107 pages | Issue D | From $1,199 USD

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Caprolactam Production from Benzene

This report presents the economics of Caprolactam production from benzene located in the United States. Initially, benzene is hydrogenated to cyclohexane, which is oxidized to cyclohexanone. Then, the cyclohexanone undergoes an oximation reaction with hydroxylamine. Finally, the oxime produced is rearranged to Caprolactam.

Details: 180 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $1,499 USD

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