Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 284
ICC - Report ID: 284-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Urea Formaldehyde Resins Production from Urea and Formalin
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 284-B
ICC - Related Reports List: 174-B,174-A,072-G,072-C
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"9","price":0},"2":{"time":"4","price":"599"}},"2":{"1":{"time":"9","price":0},"2":{"time":"4","price":"599"}},"3":{"1":{"time":"11","price":0},"2":{"time":"6","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/284-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Urea Formaldehyde Resins</b>. Urea Formaldehyde Resins (a.k.a. UF) is a thermosetting synthetic amino resin, with different characteristics depending on its composition. The urea:formaldehyde ratio is an important parameter, near to unit values the resulting resin doesn’t have any adhesive properties. If this ratio is reduced in the course of the formation reaction, the resulting resin will possess highly adhesive properties. Urea-formaldehyde makes up 80% of all amino resins produced worldwide.</p> <h6>Raw Materials</h6> <p><b>Formalin</b>. Formaldehyde is a colorless, strong-smelling gas remarkably versatile as a chemical intermediate - it is widely used for the production of resins and coatings employed in the manufacture of building materials and household products. Since the pure gas slowly polymerizes at temperatures lower than 80°C, formaldehyde is usually available as a liquid solution in water with small amounts of methanol. This solution is called formalin. Most of world's formalin is commercially manufactured from methanol and air in the presence of a silver (or a metal oxide) catalyst.</p> <b>Urea</b>. Urea is a nitrogen-rich fertilizer essential for modern agriculture. It is also used in the production of plastics, resins, and pharmaceuticals. Urea is synthesized from ammonia and carbon dioxide and is typically stored in solid granules or liquid form. Its widespread use in farming helps boost crop yields worldwide.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/284-A.jpg
ICC - Short Description: This report presents the economics of Urea Formaldehyde Resins production, starting from urea and formalin. The study considers a plant located in the United States following a conventional process, in which formaldehyde is first reacted with urea and then the reaction product is polymerized to form the Urea Formaldehyde Resin.
ICC - Main Product: Urea Formaldehyde Resins
ICC - Plant Capacity: 75.00
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ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Urea Formaldehyde Resins Production from Urea and Formalin

Urea Formaldehyde Resins Production Costs Report | Issue A | Q3 2024

Production Cost Report

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75 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 75 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

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Production Costs Datasheet

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Production Process Information

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Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Urea Formaldehyde Resins production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Urea Formaldehyde Resins process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Urea Formaldehyde Resins production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Urea Formaldehyde Resins plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Urea Formaldehyde Resins Production Cost Reports

Urea Formaldehyde Resins Production from Urea and Methanol

This report presents the economics of Urea Formaldehyde Resins production, starting from urea and methanol. In this process, methanol is converted to Formaldehyde over a silver catalyst. The generated formaldehyde is then reacted with urea and, finally, polymerized to form the Urea Formaldehyde Resin. The study considers a plant located in the United States.

Details: 60 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $1,199 USD

The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Granulated Urea Production from Ammonia (Self-Stripping Process)

This study approaches the economics of Granulated Urea production from ammonia and carbon dioxide in the United States through Saipem's (formerly Snamprogetti) ammonia stripping technology. In this process, ammonia and carbon dioxide are converted to Urea via ammonium carbamate intermediate. The non-converted carbamate is stripped from the Urea solution by excess ammonia and decomposed back to ammonia and carbon dioxide, which are recycled to the Urea synthesis.

Details: 1,300 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 1,300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Granulated Urea Production from Natural Gas (Chemical Looping Process)

This study approaches the economics of Granulated Urea manufacturing from natural gas in an industrial complex with a novel plant configuration, where a unit that produces ammonia from natural gas using chemical looping reactors is integrated to a Urea production unit. The economic analysis provided assumes a complex located in the USA.

Details: 1,300 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue G   From $1,199 USD

The cost analyses presented in this report target a 1,300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Formaldehyde from Methanol (Silver Catalyst and Methanol Recycle)

This report presents a techno-economic study of Formalin (37wt% aqueous solution of Formaldehyde) production from methanol in the United States by oxidation-dehydrogenation using a silver-catalyzed reaction at conditions that prioritize selectivity over conversion. In this case, unconverted methanol is recycled.

Details: 60 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Formaldehyde from Methanol (Silver Catalyst and Full Conversion)

This report presents a techno-economic study of Formalin (37wt% aqueous solution of Formaldehyde) production from methanol in the United States. The oxidation-dehydrogenation uses a silver-catalyzed reaction at conditions that prioritize full methanol conversion. In this case, methanol recovery is unnecessary.

Details: 60 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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