Calcium Ammonium Nitrate Production
Calcium Ammonium Nitrate Production Costs Report | Issue A | Q4 2024
| Report Details |
| 600 kta United States-based plant | Q4 2024 | 107 pages |
This report presents a cost analysis of a 600 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents the economics of Calcium Ammonium Nitrate (CAN) production from ammonia, nitric acid, and lime meal in the United States, via a typical neutralization under pressure process. In this process, nitric acid is neutralized with ammonia producing ammonium nitrate. Lime meal is added in the granulation step for CAN production.
The report provides a comprehensive study of Calcium Ammonium Nitrate production and related Calcium Ammonium Nitrate production cost, covering three key aspects: a complete description of the Calcium Ammonium Nitrate production process examined; an in-depth analysis of the related Calcium Ammonium Nitrate plant capital cost (Capex); and an evaluation of the respective Calcium Ammonium Nitrate plant operating costs (Opex).
The Calcium Ammonium Nitrate production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Calcium Ammonium Nitrate plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Calcium Ammonium Nitrate plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Calcium Ammonium Nitrate. Calcium Ammonium Nitrate (a.k.a. CAN, Nitro-Limestone) is a granulated fertilizer that contains about 27% nitrogen and 8% calcium. The product is a mixture of about 80% ammonium nitrate and 20% ground limestone. This combination makes calcium ammonium nitrate an all-rounder for all fertilizer measures.
Raw Materials
Ammonia. Ammonia (NH3) is one of the most produced synthetic chemicals worldwide. The main application of this world class commodity is in nitrogen fertilizers, followed by the synthesis of nitric acid. It is also used, to a lesser extent, in several other applications such as pulping of wood and as ingredient in household cleaners and drugs. Ammonia is produced basically by the reaction between nitrogen and hydrogen, in a 1:3 stoichiometric ratio. Its production routes are related to the source of the hydrogen used, being steam reforming the main one.
Nitric Acid. Nitric acid is a strong oxidizing acid used in the production of fertilizers, explosives, and in various chemical syntheses. It also plays a critical role in metal processing and the production of nitrates. Nitric acid is produced by oxidizing ammonia via the Ostwald process and is stored as a liquid. Its ability to act as both an oxidant and a nitrating agent makes it a key component in the production of ammonium nitrate for both agricultural and industrial applications.
Limestone. Limestone is a sedimentary rock consisting mainly of calcite and aragonite, which are different crystal forms of calcium carbonate. It commonly contains some magnesium carbonate as a secondary component. Limestone deposits cover about 10% of the planet’s surface, and are found in the majority of countries.
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Calcium Ammonium Nitrate production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Calcium Ammonium Nitrate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Calcium Ammonium Nitrate production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Calcium Ammonium Nitrate plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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