Commodity Production Costs Report
Bio-Succinic Acid from Glucose (Direct Crystallization & S. cerevisiae)
Succinic Acid Operating Costs & Plant Construction Costs
It presents the economics of bio-based Succinic Acid production from glucose syrup in the United States using a process similar to BioAmber fermentation process.
The report provides a comprehensive study of Succinic Acid production and related Succinic Acid production cost, covering three key aspects: a complete description of the Succinic Acid production process examined; an in-depth analysis of the related Succinic Acid plant capital cost (Capex); and an evaluation of the respective Succinic Acid plant operating costs (Opex).
The Succinic Acid production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Succinic Acid plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Succinic Acid plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?

The process under analysis comprises two major sections: (1) Fermentation; and (2) Purification.
Fermentation. The culture media used in the pre-fermentation and in the fed-batch fermentation are prepared by diluting the glucose syrup and nutrients in water. The applied recombinant microorganism is propagated in an aerobic pre-fermentation step to obtain the proper inoculum concentration. When there is a sufficient mass of bacteria colony, the microorganism inoculum from the pre-fermentation step is fed into the fermentors. Fed-batch medium is continuously supplied to the fermentors, and the main fermentation is carried out under anaerobic process conditions. CO2 is sparged in the fermentors to provide anaerobic conditions that trigger the bioconversion of the glucose syrup to Succinic Acid, also working as an additional source of carbon. The pH control is made by addition of a solution of ammonia, so as to keep the pH of the fermentation broth around 3.
Purification. After fermentation, biomass is separated from the broth. The clarified broth is then submitted to an ultrafiltration step, used to remove the remaining contaminants. The resulting Succinic Acid solution then passes through distillation, and two successive crystallization and filtration steps for concentration and purification. The final product obtained is 99.9 wt% Succinic Acid.
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Professional report based on Q3 2024 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Succinic Acid production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Succinic Acid process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Succinic Acid production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Succinic Acid plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Succinic Acid Production Cost Reports

Succinic Acid Production from Maleic Anhydride
This report analyses the economics of a Succinic Acid production from maleic anhydride. In this process, maleic anhydride is first hydrogenated to produce succinic anhydride, which is then hydrated to produce Succinic Acid. The economic analysis presented is based on a plant constructed in the United States.
Details: 30 kta United States-based plant | Q3 2024 | 107 pages | Issue J | From $1,199 USD

Bio-Succinic Acid from Glucose (Electrodialysis Process)
This report examines the costs related to bio-based Succinic Acid production from glucose syrup in the United States, using a fermentation process similar to Michigan Biotechnology Institute (MBI) process. In this process, glucose is initially fermented to produce Succinic Acid, which is recovered by electrodialysis from the fermentation broth.
Details: 80 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD

Bio-Succinic Acid from Raw Sugar (Electrodialysis Process)
This study presents the economics of bio-based Succinic Acid production from raw sugar in Germany, using a fermentation process similar to Michigan Biotechnology Institute (MBI) process. Initially, raw sugar is hydrolyzed into invert sugars. The invert sugars are then fermented to produce Succinic Acid, which is recovered from the fermentation broth by electrodialysis.
Details: 80 kta Germany-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD
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Butanediol Production from Succinic Acid
This feasibility study examines 1,4-Butanediol (BDO) production from succinic acid in the United States using a hydrogenation process similar to the one proposed by BioAmber.
Details: 60 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $799 USD

Polybutylene Succinate Production from Succinic Acid and Butanediol
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Glucose Syrup Production
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