Commodity Production Costs Report

Bio-Succinic Acid from Raw Sugar (Electrodialysis Process)

Succinic Acid Operating Costs & Plant Construction Costs

80 kta Germany-based plant | 107 Pages | Issue B | Q3 2024
Starting at $799 USD | See Report Editions Prices

This study presents the economics of bio-based Succinic Acid production from raw sugar in Germany, using a fermentation process similar to Michigan Biotechnology Institute (MBI) process. Initially, raw sugar is hydrolyzed into invert sugars. The invert sugars are then fermented to produce Succinic Acid, which is recovered from the fermentation broth by electrodialysis.

The report provides a comprehensive study of Succinic Acid production and related Succinic Acid production cost, covering three key aspects: a complete description of the Succinic Acid production process examined; an in-depth analysis of the related Succinic Acid plant capital cost (Capex); and an evaluation of the respective Succinic Acid plant operating costs (Opex).

The Succinic Acid production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Succinic Acid plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Succinic Acid plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.

Key reference(s): ?

Succinic Acid Production Cost Report Process Overview
Product

Succinic Acid. Succinic acid is a diprotic, dicarboxylic acid with the chemical formula C4H6O4, characterized by the reactivity of the two carboxylic functions and the two methylene groups. Uses range from pharmaceuticals to food, detergents, cosmetics, plastics and resins, plant growth regulators, textiles, photography, and gas and water treatment. While succinic acid has been traditionally produced by several petrochemical-based routes (e.g., hydrogenation of maleic acid and carbonylation of ethylene glycol), more recently, routes for bio-succinic acid production based on the fermentation of carbohydrates such as sugar are emerging. Therefore, for the “green” BDO production, it is necessary the construction of an integrated bio-succinic acid plant, since this bio-based raw material is not widely available on the market.

Raw Material

Raw Sugar. Raw sugar is a commodity product which is light brown in color and presents from 96 to 99 wt% of sucrose. Since it is not an edible product, it must undergo a refining process to become a refined sugar (more than 99.9 wt% sucrose), a product suitable to food applications. This may be accomplished in the same sugar factory where raw sugar was produced or in stand-alone refineries. It is commercialized as a granular product, and can be produced either from sugarcane or sugarbeet, depending on climate conditions. Sugarcane is cultivated in tropical and subtropical areas, while sugarbeet is more suitable to temperate zones.

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  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
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 80 Pages | 22 Tables | 9 Images

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Updated with Q3 2024 Data

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Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • See All Features

 90 Pages | 28 Tables | 13 Images

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Updated with Q3 2024 Data

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Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • Plant Cost Breakdowns
  • Plant Capacity Assessment
  • Process Flow Diagrams
  • Costs in Different Countries Add-on
  • See All Features

  • 107 Pages | 34 Tables | 22 Images
  • Print-enabled PDF Format Add-on
  • Updated with Q3 2024 Data
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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Succinic Acid production plant examined.

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.

Plant Cost Breakdowns

Breakdown of Succinic Acid process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Succinic Acid production plant studied.

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation.

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Succinic Acid plant capacities.

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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Succinic Acid Production from Maleic Anhydride

This report analyses the economics of a Succinic Acid production from maleic anhydride. In this process, maleic anhydride is first hydrogenated to produce succinic anhydride, which is then hydrated to produce Succinic Acid. The economic analysis presented is based on a plant constructed in the United States.

Details: 30 kta United States-based plant | Q3 2024 | 107 pages | Issue J | From $1,199 USD

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Bio-Succinic Acid from Glucose (Electrodialysis Process)

This report examines the costs related to bio-based Succinic Acid production from glucose syrup in the United States, using a fermentation process similar to Michigan Biotechnology Institute (MBI) process. In this process, glucose is initially fermented to produce Succinic Acid, which is recovered by electrodialysis from the fermentation broth.

Details: 80 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD

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Bio-Succinic Acid from Glucose (Ammonium Sulfate Process)

This report analyses the economics of bio-based Succinic Acid production from glucose syrup in the United States, using a fermentation process similar to Myriant process.

Details: 15 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $799 USD

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Butanediol Production from Succinic Acid

This feasibility study examines 1,4-Butanediol (BDO) production from succinic acid in the United States using a hydrogenation process similar to the one proposed by BioAmber.

Details: 60 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $799 USD

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Polybutylene Succinate Production from Succinic Acid and Butanediol

This report presents the economics of Polybutylene Succinate (PBS) production from succinic acid and butanediol using a process similar to Uhde Inventa-Fischer process. The economic assessment assumes a plant located in the United States.

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