Commodity Production Costs Report
Octamethylcyclotetrasiloxane Production
Siloxanes Operating Costs & Plant Construction Costs
This report presents the economics of Octamethylcyclotetrasiloxane production via dimethyldichlorosilanes hydrolysis. The study assumes a conventional plant located in the United States receiving a feed of dimethyldichlorosilanes. Cyclization is performed by heating the hydrolysis mixture with potassium hydroxide.
The report provides a comprehensive study of Siloxanes production and related Siloxanes production cost, covering three key aspects: a complete description of the Siloxanes production process examined; an in-depth analysis of the related Siloxanes plant capital cost (Capex); and an evaluation of the respective Siloxanes plant operating costs (Opex).
The Siloxanes production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Siloxanes plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Siloxanes plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
Product
Octamethylcyclotetrasiloxane. Octamethylcyclotetrasiloxane (a.k.a. D4) is a cyclic silicone compound widely used as an intermediate in the production of silicone polymers, resins, and elastomers. Its application spans industries such as personal care, medical devices, and electronics. Octamethylcyclotetrasiloxane is synthesized from silicon, oxygen, and methyl groups, and it is typically stored as a liquid at room temperature. Its volatility and reactivity make it a key component in producing silicone-based products.
Raw Material
Dimethyldichlorosilane. Dimethyldichlorosilane is an organosilicon compound used as a starting material for silicone polymers and resins. It reacts with water to form silanols, leading to silicone production. Manufactured from methyl chloride and silicon, it is stored as a colorless liquid. Its role in creating silicones is fundamental for applications in sealants, adhesives, and medical devices.
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Professional report based on Q3 2024 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Siloxanes production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Siloxanes process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Siloxanes production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Siloxanes plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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Other Siloxanes Production Cost Reports
Hexamethyldisiloxane Production
In this study, the economics of Hexamethyldisiloxane production is analyzed. The analysis assumes a plant located in the United States receiving trimethylchlorosilane and generating Hexamethyldisiloxane via hydrolysis of the starting material.
Details: 8 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD
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Other Related Production Cost Reports
Silicone Elastomers Production
This report presents the economics of a process for Silicone Elastomers production in the United States. This Silicone Elastomer formulation is based on copolymerization of cyclic siloxanes (mainly octamethylcyclotetrasiloxanes) with vinylmethylsiloxane and phenylmethylsiloxane by vulcanization, using hexamethyldisiloxane for molecular weight control.
Details: 6 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $1,999 USD
High Viscosity Silicone Fluid Production
This report presents the economics of High Viscosity Silicone Fluid production in the United States. The assessment concerns a plant producing Polydimethylsiloxane (PDMS) by ring-opening polymerization starting from cyclic siloxanes (octamethylcyclotetrasiloxanes), using hexamethyldisiloxane for molecular weight control.
Details: 12 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD
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