Commodity Production Costs Report
Phosphoric Acid Polyether Production
Polyether Operating Costs & Plant Construction Costs
This report presents a feasibility study of Phosphoric Acid Polyether production in a United States-based facility. In this case, phosphoric acid is the starter of the acid-catalyzed alkoxylation reaction to oligomerize propylene oxide.
The report provides a comprehensive study of Polyether production and related Polyether production cost, covering three key aspects: a complete description of the Polyether production process examined; an in-depth analysis of the related Polyether plant capital cost (Capex); and an evaluation of the respective Polyether plant operating costs (Opex).
The Polyether production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Polyether plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Polyether plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
Product
Polyether. Polyether is a class of organic substances produced by polymerized monomers by ether links which may be structured in chain or network. It is a diverse group of polymers most notably polyethylene glycols, polypropylene glycols, epoxy resins and phenoxy resins.
Raw Materials
Propylene Oxide. Propylene Oxide (PO) is a major commodity chemical. This highly reactive compound is starting material for several products, from polymers and solvents to industrial fluids. Commercially, Propylene Oxide is produced mainly by the so-called chlorohydrin process, based on the reaction of propylene and chlorine in the presence of water to produce propylene chlorohydrin, which is dehydrochlorinated with a base (caustic or lime). PO may also be produced on commercial scale by the oxidation of propylene by organic hydroperoxides – the so called indirect oxidation routes – yielding alcohols as by-product.
Phosphoric Acid. Phosphoric acid is a widely used industrial acid in the production of fertilizers, detergents, and food additives. Its acidity and ability to release phosphate make it crucial in agriculture and manufacturing. Phosphoric acid is produced by treating phosphate rock with sulfuric acid and is stored as a liquid.
Report in PDF Format
Download & Explore Anytime
Access in Various Devices
Print & Read Comfortably
Share With Co-workers
Up-to-date Report
Professional report based on Q3 2024 economic data, ensuring timely evaluations.
Multiple Use Cases
Ideal for investment screening, feasibility studies, cost estimates, and research planning.
Proven Methodology
Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.
Report Editions
Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Polyether production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Polyether process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Polyether production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Polyether plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Preview our Production Cost Reports
Other Polyether Production Cost Reports
Glycerol-Propoxylated Polyether (0 wt% EO) Production
This report presents a techno-economic study of a process for Glycerol-Propoxylated Polyether production from propylene oxide and glycerol starter. In this process, Polyether is produced from propylene oxide using glycerol as starter in the base-catalyzed alkoxylation reaction. Ethylene oxide (EO) is not used in this process. The analysis considers a plant erected in the United States.
Details: 50 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD
Glycerol-Propoxylated Polyether (5 wt% EO) Production
This report presents the economics for the production of Glycerol-Propoxylated Polyether in the United States from propylene oxide. Glycerol is used a starter for the polymerization, and ethylene oxide (EO) is used in the end of the reaction to form an end-cap in the Polyether structure (5 wt% of ethylene oxide content).
Details: 50 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $799 USD
Glycerol-Propoxylated Polyether (20 wt% EO) Production
This report provides a feasibility analysis of a process for Glycerol-Propoxylated Polyether production from propylene oxide, ethylene oxide (EO) and glycerol starter via a base-catalyzed alkoxylation. The analysis considers a plant constructed in the United States and a final polyether product containing 20 wt% of ethylene oxide in its structure.
Details: 50 kta United States-based plant | Q3 2024 | 107 pages | Issue D | From $799 USD
Could Not Find the Report You Need?
Obtain a Bespoke Report
Get a report targeting the process in which you are interested
See Offer Details
Understand Bespoke Reports and how you can easily order them
Check Editions & Pricing
Complete a brief form and see a quotation for your Bespoke Report
Other Related Production Cost Reports
Propylene Oxide Production from Propylene and Ethylbenzene
This study presents the economics of Propylene Oxide (PO) production from chemical grade (CG) propylene and ethylbenzene in the United States. In the process under analysis, ethylbenzene is oxidized to ethylbenzene hydroperoxide, which then reacts with propylene to yield PO. Styrene is generated as by-product in the process.
Details: 450 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $1,199 USD
Propylene Oxide Production from Propylene and Chlorine
This report presents the economics of Propylene Oxide (PO) production from chemical grade (CG) propylene and chlorine in the United States. In the process under analysis, propylene and chlorine react, yielding chlorohydrin intermediate, which is then dehydrochlorinated to produce PO. Dichloropropane is generated as by-product.
Details: 450 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD
+800 Reports Developed, Targeting +250 Commodities
Vast Report Library
858 independent and up-to-date reports examining embryonic and established production processes.
Free Sample Reports
Quickly understand the structure and depth of content of our professional reports.