Commodity Production Costs Report
Methacrylic Acid Production from Isobutylene
Methacrylic Acid Operating Costs & Plant Construction Costs
This report presents the economics of Methacrylic Acid production from isobutylene via a typical two-stage, gas-phase oxidation process via methacrolein as an intermediate. The economic analysis is based on the construction of a plant in the United States.
The report provides a comprehensive study of Methacrylic Acid production and related Methacrylic Acid production cost, covering three key aspects: a complete description of the Methacrylic Acid production process examined; an in-depth analysis of the related Methacrylic Acid plant capital cost (Capex); and an evaluation of the respective Methacrylic Acid plant operating costs (Opex).
The Methacrylic Acid production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Methacrylic Acid plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Methacrylic Acid plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
Product
Methacrylic Acid. Methacrylic Acid is a highly reactive monomer used in the production of polymers, adhesives, and coatings. It provides excellent resistance and flexibility in various applications, including paints and textiles. Methacrylic acid is produced through the oxidation of isobutylene. It is stored as a liquid and is essential to industries requiring durable and UV-resistant materials.
Raw Material
Isobutylene. Isobutylene (also known as Isobutene) is one of the butylene isomers, used as an intermediate in the production of MTBE, ETBE, isooctane, and methacrolein. Polymerization of Isobutylene produces butyl rubber. Most of times, C4 isomers are produced commercially as by-products from petroleum refinery/petrochemical processes. Isobutylene, specifically, can be produced on commercial scale from processes based on the dehydration of tert-butyl alcohol and on the catalytic dehydrogenation of isobutane.
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Professional report based on Q3 2024 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Methacrylic Acid production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Methacrylic Acid process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Methacrylic Acid production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Methacrylic Acid plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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Other Methacrylic Acid Production Cost Reports
Methacrylic Acid Production from Isobutane
This study provides the economics of Methacrylic Acid production starting from isobutane in the United States. Isobutane is first dehydrogenated to isobutylene in a process similar to UOP Oleflex. The isobutylene is then converted to Methacrylic Acid via a typical two-step oxidation process.
Details: 50 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $1,199 USD
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Other Related Production Cost Reports
Isobutylene from Isobutane (Platinum-Catalyzed Dehydrogenation)
It presents the economics of Isobutylene production from isobutane in the United States, using a dehydrogenation process similar to UOP Oleflex. This technology uses a proprietary platinum dehydrogenation catalyst in a moving-bed reactor.
Details: 300 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $999 USD
Methyl Methacrylate Production from Methacrylic Acid and Methanol
This report presents the economics of Methyl Methacrylate (MMA) from Methacrylic Acid (MAA) and Methanol. In this process, MMA is produced through the esterification of MAA with methanol. The economic analysis assumes a plant located in the United States.
Details: 200 kta United States-based plant | Q3 2024 | 107 pages | Issue E | From $799 USD
Isobutylene Production from Crude C4s
This study presents the economics of Isobutylene production from a crude C4s stream in the United States., using an extraction process similar to Total Isobutylene Acid Extraction process. In this process, sulfuric acid reacts with isobutylene to form an alcohol that is separated from the crude C4 raw material and, through a dehydration step, isobutylene is recovered.
Details: 60 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $999 USD
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