Commodity Production Costs Report
Magnesium Sulfate Production
Magnesium Sulfate Plant Capital & Operating Cost Analysis | United States | Q2 2025
This report analyses the economics of a Magnesium Sulfate production process from magnesium carbonate and sulfuric acid in the United States. In this process, magnesium carbonate is treated with sulfuric acid, yielding magnesium sulfate,
The report provides a comprehensive study of Magnesium Sulfate production and related Magnesium Sulfate production cost, covering three key aspects: a complete description of the Magnesium Sulfate production process examined; an in-depth analysis of the related Magnesium Sulfate plant capital cost (Capex); and an evaluation of the respective Magnesium Sulfate plant operating costs (Opex).
The Magnesium Sulfate production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Magnesium Sulfate plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Magnesium Sulfate plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Product
Magnesium Sulfate. Magnesium Sulfate (a.k.a. Epsom Salt) is a magnesium salt having sulfate as the counterion. In nature, it does not occur in its anhydrous form, only in hydrated compositions, being MgSO4.7 one of the most stable and commercially important. In many countries, MgSO4 is produced from magnesite, dolomite, seawater magnesia, or other magnesium minerals. It is used as a nutrient in agricultural operations and as an effective laxative. It is administered intravenously for sea sickness, and hypertension, and to lower intracranial pressure. Magnesium Sulfate is recognized by the WHO as the safest, most effective, and lowest-cost medicine for treating pre-eclampsia and eclampsia.
Raw Materials
Sulfuric Acid. Sulfuric acid is one of the most widely used industrial chemicals, serving as a key component in fertilizer production, mineral processing, and chemical manufacturing. It is also used in the refining of petroleum and metal ores. Sulfuric acid is produced via the contact process, where sulfur dioxide is oxidized and absorbed in water. It is stored as a liquid and is crucial for processes like phosphate fertilizer production and in lead-acid batteries.
Magnesium Carbonate. Magnesium carbonate is an inorganic compound used as a filler in rubber and plastics, as a fireproofing agent, and as a drying agent in athletic applications. It is also employed in pharmaceuticals and cosmetics. Mined from natural deposits or produced synthetically, it is stored as a white powder.
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Professional report based on Q2 2025 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Magnesium Sulfate production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Magnesium Sulfate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Magnesium Sulfate production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Magnesium Sulfate plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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