Commodity Production Costs Report
Hydrochloric Acid from NaCl and Sulfuric Acid (Reactor Furnace)
Hydrochloric Acid Operating Costs & Plant Construction Costs
This report presents the economics of Hydrochloric Acid production from sodium chloride and sulfuric acid in the USA through a typical Mannheim process in which the reaction occurs in a reactor furnace. Initially, sulfuric acid reacts with sodium chloride producing hydrogen chloride and sodium sulfate, a by-product. Subsequently, the gas is absorbed in water and Hydrochloric Acid is obtained as the final product.
The report provides a comprehensive study of Hydrochloric Acid production and related Hydrochloric Acid production cost, covering three key aspects: a complete description of the Hydrochloric Acid production process examined; an in-depth analysis of the related Hydrochloric Acid plant capital cost (Capex); and an evaluation of the respective Hydrochloric Acid plant operating costs (Opex).
The Hydrochloric Acid production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Hydrochloric Acid plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Hydrochloric Acid plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
Product
Hydrochloric Acid. Hydrogen Chloride (a.k.a. HCl, Hydrochloric Acid, Muriatic Acid) is a hydrogen halide and one of the most important basic industrial chemicals. It is a colorless gas, which forms white fumes upon contact with atmospheric water. Due to the high electronegativity of the chlorine atom, this molecule has a large dipole moment and is very soluble in water and other polar solvents. Its solutions with water receive the name "Hydrochloric Acid", a strong acid with corrosive properties. Production of Hydrogen Chloride follows the chlor-alkali electrolytic process, where brine is electrolyzed producing chlorine gas and hydrogen gas. These gases are then combined in the presence of UV light, resulting in HCl.
Raw Materials
Sodium Chloride. Sodium chloride (NaCl) is the salt naturally occurring in sea water. Sodium chloride (as aqueous solution, i.e., brine or solid) is widely used in the chemical industry as a feedstock for the production of chlorine, sodium hydroxide, and other sodium-based compounds through electrolysis.
Sulfuric Acid. Sulfuric acid is one of the most widely used industrial chemicals, serving as a key component in fertilizer production, mineral processing, and chemical manufacturing. It is also used in the refining of petroleum and metal ores. Sulfuric acid is produced via the contact process, where sulfur dioxide is oxidized and absorbed in water. It is stored as a liquid and is crucial for processes like phosphate fertilizer production and in lead-acid batteries.
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Professional report based on Q3 2024 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Hydrochloric Acid production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Hydrochloric Acid process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Hydrochloric Acid production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Hydrochloric Acid plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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Other Hydrochloric Acid Production Cost Reports
Hydrogen Chloride Production from Hydrogen and Chlorine
This study analysis the economics of Anhydrous Hydrogen Chloride (HCl) production from hydrogen and chlorine in the United States. The process examined is a typical synthesis of Hydrogen Chloride via the direct reaction of the elements.
Details: 25 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD
Hydrochloric Acid from NaCl and Sulfuric Acid (Fluidized Bed Reactor)
This report presents the economics of Hydrochloric Acid (HCl) production from sodium chloride and sulfuric acid in the United States . In this process, sulfuric acid reacts with sodium chloride in a fluidized bed reactor, forming hydrogen chloride and sodium sulfate, a by-product. Subsequently, the gas is absorbed in water and Hydrochloric Acid is obtained as the final product.
Details: 15 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $799 USD
Hydrochloric Acid Production from Sodium Chloride and Sulfur
Feasibility analysis of a typical Hargreaves process for Hydrochloric Acid production from sodium chloride and sulfur in the USA. In this process, first sulfur is subjected to an oxidation reaction producing sulfur dioxide. Sulfur dioxide and sodium chloride are then heated up to the point in which they start a spontaneous and exothermic reaction that produces hydrogen chloride, which is subsequently absorbed in water to produce Hydrochloric Acid as the final product. Sodium sulfate is generated as a by-product.
Details: 15 kta United States-based plant | Q3 2024 | 107 pages | Issue D | From $799 USD
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Other Related Production Cost Reports
Sulfuric Acid from Sulfur (Single-Contact Process)
This report presents the economics of Sulfuric Acid production from sulfur in the United States. In this process, sulfur is burned to form sulfur dioxide, which is then converted to sulfur trioxide. This sulfur trioxide is converted to sulfuric acid by absorption with recirculating sulfuric acid solution in water in only one column.
Details: 1480 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $999 USD
Sulfuric Acid from Spent Acid (Wet Gas Sulfuric Acid Process)
This report presents the economics of spent sulfuric acid regeneration via wet sulfuric acid (WSA) process in the United States. In this process, spent acid is decomposed to form sulfur dioxide and water. The sulfur dioxide is oxidized to sulfur trioxide, which is then regenerated to sulfuric acid by vapor-phase reaction with water.
Details: 150 kta United States-based plant | Q3 2024 | 107 pages | Issue F | From $999 USD
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