Commodity Production Costs Report
Methanol Production from Natural Gas (Steam Reforming)
Methanol Operating Costs & Plant Construction Costs
This study presents the economics of large-scale Methanol production from natural gas in the United States. In the process examined, natural gas is first converted into synthesis gas (syngas) by means of conventional steam reforming and then the syngas is converted into Methanol.
The report provides a comprehensive study of Methanol production and related Methanol production cost, covering three key aspects: a complete description of the Methanol production process examined; an in-depth analysis of the related Methanol plant capital cost (Capex); and an evaluation of the respective Methanol plant operating costs (Opex).
The Methanol production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Methanol plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Methanol plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?

The process under analysis comprises three major sections: (1) syngas generation; (2) methanol synthesis; and (3) purification.
Syngas generation. Natural gas feedstock is treated in a fixed-bed-type reactor that converts higher hydrocarbons contained in the feed gas into a gas rich in methane and hydrogen, in order to protect the catalyst. Then, the treated gas is converted to syngas in a steam reformer. There, methane reacts catalytically with steam, generating CO and H2. The reformer outlet stream is then cooled and the condensed water is separated from the syngas.
Methanol synthesis. The syngas is compressed and mixed with recycle gas and fed to the methanol-synthesis reaction system, where CO and CO2 react with hydrogen to generate methanol. The reactor outlet gas is mainly comprised of methanol, water vapor, unconverted hydrogen, CO and CO2. This stream is cooled, and methanol and water are separated from the gases by condensation. The separated gas is used as fuel with a small purge. The water-methanol condensate stream is sent to the purification steps.
Purification. The purification area is composed of two distillation columns. The topping column removes the dissolved gases from the crude methanol stream. In the refining column, part of the methanol produced is obtained from the top of the column while water obtained as column bottoms is recycled as process water.
Report in PDF Format
Download & Explore Anytime
Access in Various Devices
Print & Read Comfortably
Share With Co-workers
Up-to-date Report
Professional report based on Q3 2024 economic data, ensuring timely evaluations.
Multiple Use Cases
Ideal for investment screening, feasibility studies, cost estimates, and research planning.
Proven Methodology
Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.
Report Editions
Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Methanol production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Methanol process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Methanol production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Methanol plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Methanol Production Cost Reports

Methanol Production from Natural Gas (Combined Reforming)
This study presents the economics of large-scale Methanol production from natural gas in the United States. In this process, natural gas is first converted into synthesis gas (syngas) by means of conventional steam reforming and secondary autothermal reforming. Then, the syngas is converted into Methanol.
Details: 1700 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD

Methanol Production from Natural Gas (Advanced GHR + ATR)
This study presents the economics of large-scale Methanol production from natural gas in the United States. In the process examined, natural gas is first converted into synthesis gas (syngas) by means of gas heated reforming (GHR) and secondary autothermal reforming (ATR). Then, the generated syngas is converted to Methanol following concepts similar to JM Catalysts LCM Process.
Details: 1700 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $799 USD

Methanol Production from Syngas
This report presents a techno-economic study of Methanol production from synthesis gas (syngas) in the United States. In this process, Methanol is synthesized from syngas in a dual reactor system, which consists in an isothermal reactor combined in series with a gas-cooled reactor.
Details: 1600 kta United States-based plant | Q3 2024 | 107 pages | Issue E | From $799 USD
Could Not Find the Report You Need?
Obtain a Bespoke Report
Get a report targeting the process in which you are interested
See Offer Details
Understand Bespoke Reports and how you can easily order them
Check Editions & Pricing
Complete a brief form and see a quotation for your Bespoke Report
Other Related Production Cost Reports

Ethylene Glycol Production from Carbon Dioxide
This study presents the economics of Monoethylene Glycol (MEG) production from carbon dioxide (CO2) in the United States using an electrochemical process similar to Liquid Light process. Initially, CO2 is electrochemically reduced and acidified into oxalic acid. Then, oxalic acid is esterified with methanol producing dimethyl oxalate, which is hydrogenated forming MEG.
Details: 150 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $799 USD

FDCA Production from Glucose
This report presents the economics of 2,5-Furandicarboxylic Acid (FDCA) production from glucose syrup via a furan process similar to Avantium YXY technology. Initially, glucose is enzymatically isomerized into fructose, which is dehydrated in the presence of methanol, yielding methoxymethylfurfural (MMF). Finally, MMF is oxidized to FDCA. The economic analysis assumes a plant constructed in the United States.
Details: 270 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $1,199 USD
+800 Reports Developed, Targeting +250 Commodities
Vast Report Library
858 independent and up-to-date reports examining embryonic and established production processes.
Free Sample Reports
Quickly understand the structure and depth of content of our professional reports.