Commodity Production Costs Report
Copper(II) Sulfate Production
Copper Sulfate Plant Capital & Operating Cost Analysis | United States | Q3 2025
This report presents the economics of Cupric Sulfate production from copper metal and sulfuric acid. In this process, dilute sulfuric acid is sprayed on copper metal in a reactor, producing cupric sulfate.
The report provides a comprehensive study of Copper Sulfate production and related Copper Sulfate production cost, covering three key aspects: a complete description of the Copper Sulfate production process examined; an in-depth analysis of the related Copper Sulfate plant capital cost (Capex); and an evaluation of the respective Copper Sulfate plant operating costs (Opex).
The Copper Sulfate production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Copper Sulfate plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Copper Sulfate plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Product
Copper Sulfate. Copper II Sulfate (a.k.a. Cupric Sulfate) is an inorganic compound that can be found in many forms, with pentahydrate being the most common of them. The pentahydrate is a blue crystalline solid that can be converted to the monohydrate form by heating at temperatures above 110°C and to the anhydrous salt above 250°C.
Raw Materials
Copper. Copper is a conductive metal used in electrical wiring, electronics, plumbing, and industrial machinery. Its high conductivity and malleability make it essential for electrical and thermal applications. Copper is mined from ore deposits and refined through smelting and electrolysis. It is stored in sheets, wires, or ingots and is critical to industries reliant on electrical components and infrastructure.
Sulfuric Acid. Sulfuric acid is one of the most widely used industrial chemicals, serving as a key component in fertilizer production, mineral processing, and chemical manufacturing. It is also used in the refining of petroleum and metal ores. Sulfuric acid is produced via the contact process, where sulfur dioxide is oxidized and absorbed in water. It is stored as a liquid and is crucial for processes like phosphate fertilizer production and in lead-acid batteries.
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Professional report based on Q3 2025 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Copper Sulfate production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Copper Sulfate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Copper Sulfate production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Copper Sulfate plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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