Commodity Production Costs Report
Ammonia Production from Fuel Oil
Ammonia Operating Costs & Plant Construction Costs
This report examines the costs related to Ammonia production from heavy fuel oil. The process under analysis integrates a heavy fuel oil partial oxidation process for synthesis gas production with a unit that produces ammonia from hydrogen and nitrogen. The economic analysis provided assumes a plant located in the United States.
The report provides a comprehensive study of Ammonia production and related Ammonia production cost, covering three key aspects: a complete description of the Ammonia production process examined; an in-depth analysis of the related Ammonia plant capital cost (Capex); and an evaluation of the respective Ammonia plant operating costs (Opex).
The Ammonia production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Ammonia plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Ammonia plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
Product
Ammonia. Ammonia (NH3) is one of the most produced synthetic chemicals worldwide. The main application of this world class commodity is in nitrogen fertilizers, followed by the synthesis of nitric acid. It is also used, to a lesser extent, in several other applications such as pulping of wood and as ingredient in household cleaners and drugs. Ammonia is produced basically by the reaction between nitrogen and hydrogen, in a 1:3 stoichiometric ratio. Its production routes are related to the source of the hydrogen used, being steam reforming the main one.
Raw Material
Fuel Oil. Fuel Oil is a heavy petroleum product primarily used for power generation, shipping, and industrial heating. It is characterized by its high energy content and viscosity, making it suitable for large-scale combustion processes. Fuel oil is obtained from the residual fractions of crude oil after refining and is stored in tanks as a liquid. It is typically used in low-speed marine engines and industrial boilers, where its slow-burning properties allow for efficient energy transfer over long periods.
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Professional report based on Q3 2024 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Ammonia production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Ammonia process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Ammonia production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Ammonia plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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Other Ammonia Production Cost Reports
Ammonia Production from Natural Gas (Combined Reforming)
This report presents the economics of Ammonia production from natural gas in the United States using a process similar to KBR Purifier process. In the process examined, syngas is initially produced from natural gas via a combined reforming. The syngas is purified through several steps into nitrogen and hydrogen which are synthesized to ammonia.
Details: 800 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $1,199 USD
Ammonia Production from Natural Gas (Chemical Looping Process)
This study approaches the economics of Ammonia manufacturing from natural gas in the United States. This report assumes a novel plant configuration reported in the literature, in which three chemical looping reactors, respectively fed by natural gas, steam and air are used. The outlet from the looping reactors is passed through compression and water separation steps to generate pure streams of nitrogen, hydrogen and carbon dioxide. Nitrogen and hydrogen react to generate Ammonia.
Details: 800 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $1,199 USD
Ammonia Production from Coal
This report examines the costs related to Ammonia production from coal in China. In this process, coal undergoes pyrolysis, producing coke. It is then subjected to a gasification process. Coke reacts with steam and oxygen yielding mainly carbon monoxide (CO), hydrogen and carbon dioxide (CO2). CO and water are shifted to CO2 and hydrogen. Finally, nitrogen and hydrogen react to produce ammonia.
Details: 800 kta China-based plant | Q3 2024 | 107 pages | Issue D | From $1,199 USD
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Other Related Production Cost Reports
DL-Methionine Production from Acrolein, Methyl Mercaptan and HCN
This report presents the economics of DL-Methionine production from acrolein, methyl mercaptan, and hydrogen cyanide (HCN) in the United States. In this process, refined acrolein and methyl mercaptan are reacted to form MMP (also called methional), which is further reacted with HCN to generate DL-Methionine via a typical carbonate process.
Details: 150 kta United States-based plant | Q3 2024 | 107 pages | Issue D | From $1,199 USD
Diammonium Phosphate from Phosphoric Acid and Ammonia
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