Commodity Production Costs Report
ABS from Butadiene, Acrylonitrile and Styrene (Hybrid Process)
Acrylonitrile Butadiene Styrene Operating Costs & Plant Construction Costs
In this report, the process examined for the Acrylonitrile Butadiene Styrene (ABS) production is a hybrid polymerization process in the United States. Initially, a solution of styrene and acrylonitrile is bulk prepolymerized with agitation. Polymerization is further conducted in suspension in water.
The report provides a comprehensive study of Acrylonitrile Butadiene Styrene production and related Acrylonitrile Butadiene Styrene production cost, covering three key aspects: a complete description of the Acrylonitrile Butadiene Styrene production process examined; an in-depth analysis of the related Acrylonitrile Butadiene Styrene plant capital cost (Capex); and an evaluation of the respective Acrylonitrile Butadiene Styrene plant operating costs (Opex).
The Acrylonitrile Butadiene Styrene production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Acrylonitrile Butadiene Styrene plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Acrylonitrile Butadiene Styrene plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
Product
Acrylonitrile Butadiene Styrene. Acrylonitrile Butadiene Styrene (a.k.a. ABS) is the largest selling engineering thermoplastic worldwide. ABS consists of a family of polybutadiene resin grafted with acrylonitrile and styrene. Property advantages from this polymer includes good processability, chemical resistance and thoughness. These properties can be optimized by adjusting the ratio of the three monomers which allows for incredible versatility to meet product requirements. While the polymer components coexist as two separate phases, ABS actually represents one of the industrially most important thermoplastic two-phase systems with an amorphous structure.
Raw Materials
Butadiene. Butadiene is a commodity mainly produced as a byproduct of ethylene crackers. More specifically, it is extracted from the C4 hydrocarbons stream in naphtha-based crackers. The largest single use of butadiene is in the production of SBR and styrene-butadiene latexes.
Styrene. Styrene is a largely available commodity generally produced from ethylbenzene by several means. One of the commercial routes for styrene production relies on the alkylation of benzene with ethylene for generating the ethylbenzene, which is then dehydrogenated to styrene in vapor phase with steam.
Acrylonitrile. Acrylonitrile is a molecule having a carbon-carbon double bond conjugated with a nitrile group. It is a very reactive compound, since it is polar (due to the presence of the nitrogen heteroatom) and unsaturated. Currently, acrylonitrile is mainly produced by the ammoxidation of propylene and by the ammoxidation of propane. Both processes generate acetonitrile and hydrogen cyanide as by-products. As a highly reactive chemical, acrylonitrile serves as an intermediate to produce a range of chemicals, including antioxidants, pharmaceuticals and especially polymers. Due to the possibility of spontaneous polymerization in the presence of strong alkali or when exposed to light, high-purity acrylonitrile product must be stored or transported with polymerization inhibitors. Storage tanks or containers may be constructed with carbon or stainless steel.
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Professional report based on Q3 2024 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Acrylonitrile Butadiene Styrene production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Acrylonitrile Butadiene Styrene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Acrylonitrile Butadiene Styrene production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Acrylonitrile Butadiene Styrene plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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Other Acrylonitrile Butadiene Styrene Production Cost Reports
ABS from Polybutadiene, Acrylonitrile and Styrene (Mass Process)
This report assesses the economics of an industrial plant in the United States for the production of Acrylonitrile Butadiene Styrene (ABS) via a mass polymerization process. Initially, butadiene rubber is ground in a mill and dissolved in acrylonitrile and styrene. The mixture is submitted to a two-step copolymerization in the presence of a solvent.
Details: 120 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD
ABS from Butadiene, Acrylonitrile and Styrene (Emulsion Process)
This report presents the economics of Acrylonitrile Butadiene Styrene (ABS) polymer production in the United States using an emulsion process. In this process, butadiene is first polymerized in the presence of water, forming a latex. The polybutadiene latex is submitted to a grafting reaction with styrene and acrylonitrile monomers. The graft latex is mixed with a SAN Latex produced separately.
Details: 150 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $1,199 USD
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Other Related Production Cost Reports
Butadiene Production from Butenes
This study presents the economics of 1,3-Butadiene (BD) production from mixed butenes in a plant assumed to be erected in the United States. In this process, which is similar to TPC/UOP Oxo-D, butenes are catalytically dehydrogenated to produce the Butadiene product. Raffinate is obtained as by-product.
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Styrene Production from Propylene & Ethylbenzene
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Styrene Production from Ethane & Benzene (H2 as Co-Product)
This report presents the economics of Styrene production from ethane and benzene in the United States, with pure hydrogen as by-product. In this report, ethylbenzene (EB) is first generated from benzene and recycled ethylene. Then, fresh ethane and the EB are dehydrogenated to form ethylene and Styrene. The process analyzed is based on concepts proposed in patents issued to Dow and Snamprogetti.
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Acrylonitrile Production from Propylene (Fluidized Bed Ammoxidation)
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