Propylene Production from Propane (Fixed-Bed Reactor)
Propylene Production Costs Report | Issue C | Q3 2024
| Report Details |
| 590 kta United States-based plant | Q3 2024 | 107 pages |
This report presents a cost analysis of a 590 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report examines the costs related to Polymer Grade (PG) Propylene production from propane in the United States. The process examined in this report is based on the dehydrogenation of propane carried out in fixed-bed reactors, similar to Lummus CATOFIN.
The report provides a comprehensive study of Propylene production and related Propylene production cost, covering three key aspects: a complete description of the Propylene production process examined; an in-depth analysis of the related Propylene plant capital cost (Capex); and an evaluation of the respective Propylene plant operating costs (Opex).
The Propylene production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Propylene plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Propylene plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Schematic
The process under analysis comprises two major sections: (1) Reaction and Regeneration; and (2) Product Recovery.
Reaction and Regeneration. Fresh feed is mixed with recycled propane from a propylene-propane splitter. This stream goes to a deoiler for impurities removal and then is carried to the reaction step which is continuous and operates in cycles. In this step multiple reactors undergo a controlled sequence of reaction, catalyst reduction and catalyst regeneration.
Product Recovery. In this area there is a low temperature separation unit, the objective of which being to separate hydrogen and light by-products generated in the reaction step from the main product. The hydrogen-rich stream is then sent to a Pressure Swing Adsorption Unit. The liquid stream originated in the low temperature separation is fed to distillation facilities for product recovery. The distillation facilities consist of a deethanizer and a propylene-propane splitter, the latter producing the recycled propane stream that is going to be used in the reaction step.
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Production Process Information
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Production Process Information
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Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Propylene production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Propylene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Propylene production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Propylene plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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