Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: E
ICC - Volume: 288
ICC - Report ID: 288-E
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Rigid Boardstock Polyester Polyurethane Production
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 288-A,288-B,288-C,288-D
ICC - Related Reports List: 065-B,059-F,059-D
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/288-E.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Polyester Polyurethane</b>. Polyester Polyurethane is a type of polyurethane made from polyester polyols, used in foams, adhesives, and coatings. It is valued for its durability, abrasion resistance, and flexibility in various industries. This material is crucial in cushioning, insulation, and industrial coatings.</p> <h6>Raw Materials</h6> <p><b>Polyester Polyol</b>. Polyester polyol is a key component in producing polyurethane foams, coatings, and elastomers. It reacts with isocyanates to form polymers with diverse mechanical properties. Synthesized from the polycondensation of diacids and diols, it is stored as a viscous liquid. Its molecular structure allows tailoring material properties for applications ranging from insulation to footwear.</p> <b>PMPPI</b>. Polymethylene polyphenyl isocyanate (PMPPI) is a key raw material for producing rigid polyurethane foams used in insulation, construction, and refrigeration. It is also employed in adhesives and coatings. Manufactured through the reaction of aniline with formaldehyde and subsequent phosgenation, PMPPI is stored as a brown liquid. Its ability to form highly crosslinked polymer structures makes it crucial for thermal insulation applications.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/288-E.jpg
ICC - Short Description: This report analyses the economics of Rigid Boardstock Polyester Polyurethane production from polymeric isocyanate (PMPPI) and a polyester polyol in the United States. These raw materials enable the formation of a highly cross-linked molecular structure.
ICC - Main Product: Polyurethane
ICC - Plant Capacity: 3.00
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Rigid Boardstock Polyester Polyurethane Production

Polyurethane Production Costs Report | Issue E | Q2 2024

Production Cost Report

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Report Details
3 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 3 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q2 2024 Data

 

 

 

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Polyurethane production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Polyurethane process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Polyurethane production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Polyurethane plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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Details: 20 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 20 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Details: 20 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 20 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Polyether Polyurethane from TDI and Polyether Triol (Typical Foaming)

This report examines the costs related to Flexible Slabstock Polyether Polyurethane production from toluene diisocyanate (TDI) and a polyether triol in the United States, via a typical foaming process.

Details: 13 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 13 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Polyether Polyurethane from TDI and Polyether Triol (VPF Process)

It presents the economics of Flexible Slabstock Polyether Polyurethane production from toluene diisocyanate (TDI) and a polyether triol in the United States. The process examined in this report is a typical variable pressure foaming (VPF) process.

Details: 3 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $799 USD

The cost analyses presented in this report target a 3 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Toluene Diisocyanate from Toluene (Liquid-Phase Phosgenation)

This report presents the economics of a typical liquid-phase phosgenation process for Toluene Diisocyanate (TDI) production from toluene and chlorine in the USA. Initially, toluene is submitted to a dinitration to produce dinitrotoluene (DNT), which is then hydrogenated to toluenediamine (TDA). This TDA is reacted with phosgene in liquid phase to yield TDI product. The phosgene used is generated from chlorine in an on-site unit.

Details: 220 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $1,499 USD

The cost analyses presented in this report target a 220 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Toluene Diisocyanate from Toluene (Gas-Phase Phosgenation)

This report presents the economics of TDI production from toluene and chlorine via a process similar to the Bayer Gas-Phase Phosgenation (GPP) technology in the United States. Initially, toluene is dinitrated to dinitrotoluene (DNT). Then, DNT is hydrogenated to toluenediamine (TDA). Finally, TDA reacts with phosgene in gas phase to produce TDI. The phosgene used is generated from chlorine in an on-site unit.

Details: 300 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue F   From $1,499 USD

The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

MDI Production from Aniline (Carbonylation Process)

This report presents the economics of Methylene Diphenyl Diisocyanate (MDI) production from aniline and formaldehyde using a typical oxidative carbonylation process located in the USA. In this process, aniline undergoes oxidative carbonylation to give ethyl phenylcarbamate (EPC). Then, the EPC reacts with formaldehyde to form diphenylene diurethane (MDU). Finally, MDU is thermally decomposed to MDI.

Details: 50 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $1,199 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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