Polyaluminum Chloride Solution from Alumina and Hydrochloric Acid
Polyaluminum Chloride Production Costs Report | Issue B | Q2 2024
Report Details |
20 kta United States-based plant | Q2 2024 | 107 pages | Delivered in PDF |
This report presents a cost analysis of a 20 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents the economics of Polyaluminum Chloride solution production from aluminum oxide and hydrochloric acid in the United States. Hydrochloric acid and aluminum oxide are fed to a reactor under constant agitation. The reactor is heated and the polymerization takes place. The product is cooled and then filtered, yielding a solution containing 18 wt% of aluminum expressed as aluminum oxide.
The report provides a comprehensive study of Polyaluminum Chloride production and related Polyaluminum Chloride production cost, covering three key aspects: a complete description of the Polyaluminum Chloride production process examined; an in-depth analysis of the related Polyaluminum Chloride plant capital cost (Capex); and an evaluation of the respective Polyaluminum Chloride plant operating costs (Opex).
The Polyaluminum Chloride production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Polyaluminum Chloride plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Polyaluminum Chloride plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Polyaluminum Chloride. Polyaluminum Chloride (a.k.a. PAC) is a partially hydrolyzed aluminum chloride polymer. PAC is not a single substance, but rather a whole spectrum of inorganic polymers, which may present distinct physical and chemical properties. PAC products are typically handled and used as aqueous solutions, but solid products are also sold.
Raw Materials
Aluminum Oxide. Aluminum Oxide is a key material used in the production of ceramics, abrasives, and refractories. It is also used as a precursor in aluminum smelting and in the production of cutting tools and insulators. Aluminum Oxide is produced from bauxite via the Bayer process and stored as a fine powder. Its hardness and thermal stability make it crucial in high-performance materials and metalworking.
Hydrochloric Acid. Hydrogen Chloride (HCl), commonly found as hydrochloric acid (a.k.a. muriatic acid) when dissolved in water, is a highly important industrial chemical. Hydrochloric acid has widespread applications in various industries, with major uses in steel pickling, pH control, water treatment, and as a catalyst in chemical synthesis. It is also employed in the production of chlorides, fertilizers, dyes, and in food processing. Hydrogen chloride is primarily produced through the direct synthesis of hydrogen and chlorine, or as a by-product of chlorination reactions in various organic processes. The HCl gas can be absorbed in water to produce aqueous hydrochloric acid, which is the form most widely used industrially.
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Production Process Information
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Plant Capital Cost Summary
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Production Costs Datasheet
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Production Process Information
Process Consumptions
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Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Polyaluminum Chloride production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Polyaluminum Chloride process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Polyaluminum Chloride production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Polyaluminum Chloride plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Polyaluminum Chloride Production Cost Reports
Polyaluminum Chloride Solution from Aluminum Hydroxide
This report presents the economics of Polyaluminum Chloride (PAC) production from aluminum hydroxide, sulfuric acid, hydrochloric acid, and calcium carbonate in the United States. Initially, aluminum hydroxide is digested with sulfuric acid and hydrochloric acid, generating PAC. The polymer solution is then neutralized with calcium carbonate to remove sulfate ions.
Details: 20 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 20 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Polyaluminum Chloride Powder Production
This report presents the economics of Polyaluminum Chloride powder production from aluminum oxide and hydrochloric acid in the United States. Hydrochloric acid and aluminum oxide are fed to a reactor under constant agitation. The reactor product is cooled, filtered and then passed through a spray dryer, yielding a powder containing 30 wt% of aluminum expressed as aluminum oxide.
Details: 20 kta United States-based plant | Q2 2024 | 107 pages | Issue C From $1,199 USD
The cost analyses presented in this report target a 20 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Liquid Aluminum Chlorohydrate Production
This report analyzes the economics of a process for the production of Liquid Aluminum Chlorohydrate from metallic aluminum in the United States. The economic analysis targets the production of Aluminum Chlorohydrate having 23-24 wt% of aluminum as aluminum oxide (Al2O3).
Details: 20 kta United States-based plant | Q2 2024 | 107 pages | Issue D From $799 USD
The cost analyses presented in this report target a 20 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Solid Aluminum Chlorohydrate Production
This report approaches the economics of a process for the production of Solid Aluminum Chlorohydrate from metallic aluminum in the United States. In this process, solid Aluminum Chlorohydrate having 46 wt% of aluminum as aluminum oxide (Al2O3) is produced.
Details: 10 kta United States-based plant | Q2 2024 | 107 pages | Issue E From $999 USD
The cost analyses presented in this report target a 10 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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