Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: B
ICC - Volume: 340
ICC - Report ID: 340-B
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Polyaluminum Chloride Solution from Alumina and Hydrochloric Acid
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 340-A,340-C,340-D,340-E
ICC - Related Reports List: 138-E
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"2":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"3":{"1":{"time":"12","price":0},"2":{"time":"7","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"999","2":"999","3":"999"},"2":{"1":"1799","2":"1799","3":"1799"},"3":{"1":"3099","2":"3099","3":"3099"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/340-B.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Polyaluminum Chloride</b>. Polyaluminum Chloride (a.k.a. PAC) is a partially hydrolyzed aluminum chloride polymer. PAC is not a single substance, but rather a whole spectrum of inorganic polymers, which may present distinct physical and chemical properties. PAC products are typically handled and used as aqueous solutions, but solid products are also sold.</p> <h6>Raw Materials</h6> <p><b>Aluminum Oxide</b>. Aluminum Oxide is a key material used in the production of ceramics, abrasives, and refractories. It is also used as a precursor in aluminum smelting and in the production of cutting tools and insulators. Aluminum Oxide is produced from bauxite via the Bayer process and stored as a fine powder. Its hardness and thermal stability make it crucial in high-performance materials and metalworking.</p> <b>Hydrochloric Acid</b>. Hydrogen Chloride (HCl), commonly found as hydrochloric acid (a.k.a. muriatic acid) when dissolved in water, is a highly important industrial chemical. Hydrochloric acid has widespread applications in various industries, with major uses in steel pickling, pH control, water treatment, and as a catalyst in chemical synthesis. It is also employed in the production of chlorides, fertilizers, dyes, and in food processing. Hydrogen chloride is primarily produced through the direct synthesis of hydrogen and chlorine, or as a by-product of chlorination reactions in various organic processes. The HCl gas can be absorbed in water to produce aqueous hydrochloric acid, which is the form most widely used industrially.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/340-B.jpg
ICC - Short Description: This report presents the economics of Polyaluminum Chloride solution production from aluminum oxide and hydrochloric acid in the United States. Hydrochloric acid and aluminum oxide are fed to a reactor under constant agitation. The reactor is heated and the polymerization takes place. The product is cooled and then filtered, yielding a solution containing 18 wt% of aluminum expressed as aluminum oxide.
ICC - Main Product: Polyaluminum Chloride
ICC - Plant Capacity: 20.00
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ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Polyaluminum Chloride Solution from Alumina and Hydrochloric Acid

Polyaluminum Chloride Production Costs Report | Issue B | Q2 2024

Production Cost Report

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Report Details
20 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 20 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Polyaluminum Chloride production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Polyaluminum Chloride process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Polyaluminum Chloride production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Polyaluminum Chloride plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Polyaluminum Chloride Production Cost Reports

Polyaluminum Chloride Solution from Aluminum Hydroxide

This report presents the economics of Polyaluminum Chloride (PAC) production from aluminum hydroxide, sulfuric acid, hydrochloric acid, and calcium carbonate in the United States. Initially, aluminum hydroxide is digested with sulfuric acid and hydrochloric acid, generating PAC. The polymer solution is then neutralized with calcium carbonate to remove sulfate ions.

Details: 20 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 20 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Polyaluminum Chloride Powder Production

This report presents the economics of Polyaluminum Chloride powder production from aluminum oxide and hydrochloric acid in the United States. Hydrochloric acid and aluminum oxide are fed to a reactor under constant agitation. The reactor product is cooled, filtered and then passed through a spray dryer, yielding a powder containing 30 wt% of aluminum expressed as aluminum oxide.

Details: 20 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $1,199 USD

The cost analyses presented in this report target a 20 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Liquid Aluminum Chlorohydrate Production

This report analyzes the economics of a process for the production of Liquid Aluminum Chlorohydrate from metallic aluminum in the United States. The economic analysis targets the production of Aluminum Chlorohydrate having 23-24 wt% of aluminum as aluminum oxide (Al2O3).

Details: 20 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $799 USD

The cost analyses presented in this report target a 20 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Solid Aluminum Chlorohydrate Production

This report approaches the economics of a process for the production of Solid Aluminum Chlorohydrate from metallic aluminum in the United States. In this process, solid Aluminum Chlorohydrate having 46 wt% of aluminum as aluminum oxide (Al2O3) is produced.

Details: 10 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue E   From $999 USD

The cost analyses presented in this report target a 10 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Hydrogen Chloride Production from Polyvinyl Chloride Waste

This study approaches the economics of gaseous Hydrogen Chloride (HCl) production from polyvinyl chloride (PVC) waste in the United States. The process under analysis is a pyrolysis conducted in two continuous reactors. Initially, HCl and chlorinated hydrocarbons (Cl-HCs) are removed from the plastic in the first reactor and HCl is purified. The plastic is then sent to a second reactor to finish pyrolysis and, finally, the pyrolysis gases are directed to distillation to produce benzene and fuel oil as by-products

Details: 2 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue E   From $999 USD

The cost analyses presented in this report target a 2 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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