Commodity Production Costs Report
Liquid Aluminum Chlorohydrate Production
Polyaluminum Chloride Operating Costs & Plant Construction Costs
This report analyzes the economics of a process for the production of Liquid Aluminum Chlorohydrate from metallic aluminum in the United States. The economic analysis targets the production of Aluminum Chlorohydrate having 23-24 wt% of aluminum as aluminum oxide (Al2O3).
The report provides a comprehensive study of Polyaluminum Chloride production and related Polyaluminum Chloride production cost, covering three key aspects: a complete description of the Polyaluminum Chloride production process examined; an in-depth analysis of the related Polyaluminum Chloride plant capital cost (Capex); and an evaluation of the respective Polyaluminum Chloride plant operating costs (Opex).
The Polyaluminum Chloride production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Polyaluminum Chloride plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Polyaluminum Chloride plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?

In this process, hydrochloric acid is first diluted with water then continuously passed through a fixed bed of aluminum. The reaction proceeds as the acid flows through the metal, generating heat, hydrogen and the Aluminum Chlorohydrate product.
From an overflow pipe of the reactor comes out a water solution of Aluminum Chlorohydroxide, which is cooled and stored as main product. The reactor medium is maintained in reflux conditions by a condenser that recycles the vaporized hydrogen chloride and lets the generated hydrogen flow to a caustic scrubber, where some acid that was carried along is removed. Pure hydrogen leaves the scrubber as a process by-product.
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Professional report based on Q3 2024 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Polyaluminum Chloride production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Polyaluminum Chloride process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Polyaluminum Chloride production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Polyaluminum Chloride plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Polyaluminum Chloride Production Cost Reports

Polyaluminum Chloride Solution from Alumina and Hydrochloric Acid
This report presents the economics of Polyaluminum Chloride solution production from aluminum oxide and hydrochloric acid in the United States. Hydrochloric acid and aluminum oxide are fed to a reactor under constant agitation. The reactor is heated and the polymerization takes place. The product is cooled and then filtered, yielding a solution containing 18 wt% of aluminum expressed as aluminum oxide.
Details: 20 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $999 USD

Polyaluminum Chloride Powder Production
This report presents the economics of Polyaluminum Chloride powder production from aluminum oxide and hydrochloric acid in the United States. Hydrochloric acid and aluminum oxide are fed to a reactor under constant agitation. The reactor product is cooled, filtered and then passed through a spray dryer, yielding a powder containing 30 wt% of aluminum expressed as aluminum oxide.
Details: 20 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $1,199 USD

Solid Aluminum Chlorohydrate Production
This report approaches the economics of a process for the production of Solid Aluminum Chlorohydrate from metallic aluminum in the United States. In this process, solid Aluminum Chlorohydrate having 46 wt% of aluminum as aluminum oxide (Al2O3) is produced.
Details: 10 kta United States-based plant | Q3 2024 | 107 pages | Issue E | From $999 USD
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Sodium Hydroxide Production from Sodium Chloride (Diaphragm Process)
It presents the economics of Sodium Hydroxide production from brine in the United States. The process examined in this report is a typical diaphragm process. Chlorine and hydrogen are also generated as by-products in the process.
Details: 600 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD

Solid Aluminum Chlorohydrate Production
This report approaches the economics of a process for the production of Solid Aluminum Chlorohydrate from metallic aluminum in the United States. In this process, solid Aluminum Chlorohydrate having 46 wt% of aluminum as aluminum oxide (Al2O3) is produced.
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