Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: I
ICC - Volume: 19
ICC - Report ID: 019-I
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: Fiber-Grade Adipic Acid Production from Crude Adipic Acid
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 019-A,019-B,019-C,019-E,019-J,019-D,019-F,019-G,019-H
ICC - Related Reports List: 019-F,019-D,223-A,223-B
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/019-I.jpg
ICC - Process Overview Text: <h6>Products</h6> <p><b>Fiber Grade Adipic Acid</b>. Fiber grade adipic acid is a crucial raw material in the production of nylon 6,6, a widely used synthetic fiber in textiles, carpets, and industrial materials. Its role in creating polyamide resins gives it significant value in the automotive, clothing, and packaging sectors. Fiber grade adipic acid is produced mainly through the oxidation of cyclohexane or phenol. It is handled as a crystalline solid and can be easily stored and transported. Its demand is tied closely to the growth of the synthetic fiber industry and related applications.</p> <p><b>Liquid AGS Mixture</b>. AGS is used in several applications as a source of dibasic acids, such as plasticizers, polyester polyols and resins, tanning operations, textile bleaching and as a buffer in lime and limestone flue gas desulfurization (FGD) systems.</p> <h6>Raw Material</h6> <p><b>Adipic Acid</b>. Adipic Acid is one of the most commercially important aliphatic dicarboxylic acids, produced on a very large scale at several locations worldwide. </p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/019-I.jpg
ICC - Process Schematic Text: <p>The process under analysis comprises two major sections: (1) Adipic Acid Purification; and (2) Impurities Treatment.</p><p>Adipic Acid Purification. The solid crude Adipic Acid is mixed with process water in such a way that impurities present in the acid are dissolved and the resulting solution is submitted to crystallization. The slurry from crystallization then passes through a centrifuge and the product crystals are separated from mother liquor. The solid Adipic Acid is dried, yielding fiber-grade Adipic Acid.</p><p>Impurities Treatment. The impurities separated from crude Adipic Acid are sent to a distillation column, a vacuum crystallizer and a centrifuge to remove water from catalysts and acids. Finally, the solid product is diluted and passed through ion-exchange resins, for separation of catalysts residues (cooper and vanadium used in the cyclohexane two-stage oxidation plant for crude Adipic Acid production) and an aqueous stream, containing 50 wt% of dibasic acids (adipic, glutaric and succinic acids) is obtained as by-product.</p><p></p>
ICC - Short Description: This report presents the economics of high-purity Adipic Acid production starting from a crude adipic acid stream from a conventional two-stage oxidation process (similar to Invista technology). The crude stream passes through a series of purification steps that include centrifugation, crystallization and drying. The process under analysis assumes a plant located in the United States.
ICC - Main Product: Adipic Acid
ICC - Plant Capacity: 350.00
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Fiber-Grade Adipic Acid Production from Crude Adipic Acid

Adipic Acid Production Costs Report | Issue I | Q4 2024

Production Cost Report

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350 kta United States-based plant   |   Q4 2024   |   107 pages

This report presents a cost analysis of a 350 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

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Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Adipic Acid production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Adipic Acid process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Adipic Acid production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Adipic Acid plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Adipic Acid Production Cost Reports

Adipic Acid Production from Phenol

It presents the economics of Adipic Acid production from phenol in the United States using a typical hydrogenation process. In the process examined, phenol is hydrogenated to produce KA oil, which is then oxidized with nitric acid to produce Adipic Acid.

Details: 350 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue F   From $1,199 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Adipic Acid Production from Benzene (Cyclohexene Intermediate)

This report presents the economics of Adipic Acid production from benzene in the United States using a two-stage oxidation process similar to Asahi Kasei process. In this process, benzene is partially hydrogenated to cyclohexene. Cyclohexene is then hydrated to produce cyclohexanol. The alcohol generated is finally oxidized to produce adipic acid.

Details: 350 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue H   From $1,199 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Bio-Adipic Acid Production from Raw Sugar

This report assesses the economics of production of bio-based Adipic Acid. The process examined in this report is a fermentation process similar to BioAmber process, in which raw sugar is fermented to adipic acid. The process under analysis assumes a plant located in Germany.

Details: 150 kta Germany-based plant   |   Q4 2024   |   107 pages   |   Issue D   From $799 USD

The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Adipic Acid Production from Phenol

It presents the economics of Adipic Acid production from phenol in the United States using a typical hydrogenation process. In the process examined, phenol is hydrogenated to produce KA oil, which is then oxidized with nitric acid to produce Adipic Acid.

Details: 350 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue F   From $1,199 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Nylon 6, 6 Production from Adipic Acid & HMDA (Batch Process)

This report presents the economics of Nylon 6,6 production from adipic acid and hexamethylenediamine (HMDA) via formation of hexamethylene diamonium adipate salt in the United States. The process analyzed consists of a typical batch polycondensation process.

Details: 65 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 65 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Nylon 6, 6 Production from Adipic Acid & HMDA (Continuous Process)

This report presents the economics of Nylon 6,6 production from adipic acid and hexamethylenediamine (HMDA) via formation of hexamethylene diamonium adipate salt in the United States. The process analyzed consists of a continuous polycondensation process.

Details: 120 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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