Commodity Production Costs Report

Vinyl Acetate Production from Acetic Acid and Acetylene

Vinyl Acetate Operating Costs & Plant Construction Costs

180 kta United States-based plant | 107 Pages | Issue B | Q3 2024
Starting at $799 USD | See Report Editions Prices

This feasibility study examines the economics of a process producing Vinyl Acetate from acetic acid and acetylene. In the process examined, acetic acid and acetylene react in the vapor phase in the presence of a supported metal catalyst to produce vinyl acetate. The economic analysis performed is based on a plant constructed in the United States.

The report provides a comprehensive study of Vinyl Acetate production and related Vinyl Acetate production cost, covering three key aspects: a complete description of the Vinyl Acetate production process examined; an in-depth analysis of the related Vinyl Acetate plant capital cost (Capex); and an evaluation of the respective Vinyl Acetate plant operating costs (Opex).

The Vinyl Acetate production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Vinyl Acetate plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Vinyl Acetate plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.

Key reference(s): ?

Vinyl Acetate Production Cost Report Process Schematic

The process under analysis comprises three major sections: (1) Reaction; (2) Purification; and (3) By-product treatment.

Reaction. Initially, a stream composed of make-up and recycle acetylene passes through a vaporizer, along with a countercurrent stream of fresh and recycle acetic acid. The addition of acetic acid to acetylene, in the vapor phase, yields Vinyl Acetate Monomer. Excess of acetylene is used, at a molar ratio of 2 - 5 in relation to acetic acid. Such feed is preheated by heat exchange against a gaseous stream leaving the reaction zone and steam, and then fed to a tube reactor where the addition reaction takes place.

Purification. The mixture leaving the reactor is cooled, and excess acetylene is separated and recycled to the reaction. The crude VAM stream obtained is further purified in distillation columns, yielding acetic acid, also recycled, and pure VAM.

By-product treatment. The gaseous stream from the first purification column is distilled to recover acetylene, which is recycled to the cooling step.The acetaldehyde contained in bottom stream is sent to another column and obtained as column overhead stream as by-product. The residual Vinyl Acetate in the stream from the bottom of the Acetaldehyde column is recovered by means of a last distillation system comprising two columns and is sent to purification section.

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  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
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 80 Pages | 22 Tables | 9 Images

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Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
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 90 Pages | 28 Tables | 13 Images

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Updated with Q3 2024 Data

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Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • Plant Cost Breakdowns
  • Plant Capacity Assessment
  • Process Flow Diagrams
  • Costs in Different Countries Add-on
  • See All Features

  • 107 Pages | 34 Tables | 22 Images
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  • Updated with Q3 2024 Data
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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Vinyl Acetate production plant examined.

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.

Plant Cost Breakdowns

Breakdown of Vinyl Acetate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Vinyl Acetate production plant studied.

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation.

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Vinyl Acetate plant capacities.

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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