Commodity Production Costs Report
Phenol Production from Benzene and Hydrogen Peroxide
Phenol Operating Costs & Plant Construction Costs
This study presents the economics of Phenol production from benzene and hydrogen peroxide in the United States using a process similar to the one proposed by the Council of Scientific and Industrial Research. In this process, benzene is directly oxidized with hydrogen peroxide to Phenol, using a vanadyl pyrophosphate catalyst.
The report provides a comprehensive study of Phenol production and related Phenol production cost, covering three key aspects: a complete description of the Phenol production process examined; an in-depth analysis of the related Phenol plant capital cost (Capex); and an evaluation of the respective Phenol plant operating costs (Opex).
The Phenol production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Phenol plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Phenol plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
Product
Phenol. Phenol, also known as hydroxybenzene, is an aromatic compound, comprised of an aromatic ring attached to a hydroxyl group. The major route for phenol production is based on cumene oxidation. Phenol is mainly employed in the manufacturing of bisphenol A (BPA), phenolic resins, Caprolactam and analine.
Raw Materials
Benzene. Benzene (C6H6) is a flammable and volatile liquid. As the most simple aromatic hydrocarbon, it is used as an intermediate to produce many important chemicals, such as styrene (raw material for polystyrene and synthetic rubber), cyclohexane (used in nylon production), alkylbenzenes (used in detergent industry), aniline (used to produce dyes and polyurethanes), and chlorobenzenes. Also, benzene is used to produce pharmaceuticals, specialty chemicals, plastics, and pesticides. It occurs naturally in crude oil and coal tar.
Hydrogen Peroxide. Hydrogen Peroxide is the simplest peroxide, mainly used as a bleaching agent and as an oxidizing agent in the pulp and paper, cosmetic, pharmaceutical, chemical, electronics, and textile industries. The scale of Hydrogen Peroxide manufacture and use has increased noticeably with the development of electrochemical processes in the beginning of 1900, and then, with the development of organic autoxidation processes in the 1950s.
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Professional report based on Q3 2024 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Phenol production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Phenol process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Phenol production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Phenol plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Preview our Production Cost Reports
Other Phenol Production Cost Reports
Phenol Production from Cumene
This report presents a feasibility analysis of Phenol production from cumene in the United States using a typical hydroperoxidation process. In this process, cumene is oxidized with air to cumene hydroperoxide, which is then cleft to produce Phenol and acetone.
Details: 200 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD
Phenol Production from Benzene and Propylene
This report presents a feasibility analysis of Phenol production from cumene in the United States using a typical hydroperoxidation process. Initially this process, benzene is subjected to an alkylation reaction with propylene to produce cumene, which is oxidized with air to cumene hydroperoxide. This intermediate is then cleft to yield Phenol and acetone.
Details: 220 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $1,199 USD
Phenol Production from Toluene
This study reviews the economics of a process producing Phenol from toluene. Initially, toluene is oxidized to benzoic acid intermediate in liquid phase, which is then converted to Phenol in the liquid phase in the presence of cupric and magnesium benzoates. The economic analysis presented assumes a plant constructed in the United States.
Details: 50 kta United States-based plant | Q3 2024 | 107 pages | Issue D | From $1,199 USD
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Other Related Production Cost Reports
Benzene Production from Pygas (Hydrodealkylation Process)
This analysis presents the economics of Benzene production from pyrolysis gasoline (pygas) in the United States using a typical hydrodealkylation process. Initially, pygas is fractionated into 3 hydrocarbon cuts. The C6-C8 fraction is then directed to the hydrodealkylation step, in which the aromatics content in the process stream are converted into benzene
Details: 250 kta United States-based plant | Q3 2024 | 107 pages | Issue D | From $799 USD
Caprolactam Production from Phenol
This feasibility study examines the economics of a process producing Caprolactam from phenol located in the United States. Initially, phenol is hydrogenated to form cyclohexanone. The cyclohexanone is then submitted to an oximation reaction with hydroxylamine. Finally, the cyclohexanone oxime produced is converted to caprolactam by Beckmann rearrangement.
Details: 180 kta United States-based plant | Q3 2024 | 107 pages | Issue E | From $1,199 USD
Benzene Production from Pygas (Extractive Distillation Process)
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Details: 250 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $799 USD
Cyclohexanone Production from Phenol
This report approaches the economics of producing Cyclohexanone from phenol. In the examined process, phenol undergoes a hydrogenation reaction in the liquid phase, in the presence of a palladium-based catalyst, yielding Cyclohexanone. The analysis is based on a plant located in the United States.
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