Commodity Production Costs Report
Crude Isophthalic Acid Production
Isophthalic Acid Operating Costs & Plant Construction Costs
This study concerns Isophthalic Acid production from m-xylene using a typical liquid-phase oxidation process. This report comprises m-xylene oxidation and crude Isophthalic Acid recovery, but does not include a section for Isophthalic Acid purification via hydrogenation. Crude Isophthalic Acid is the end-product of this process.
The report provides a comprehensive study of Isophthalic Acid production and related Isophthalic Acid production cost, covering three key aspects: a complete description of the Isophthalic Acid production process examined; an in-depth analysis of the related Isophthalic Acid plant capital cost (Capex); and an evaluation of the respective Isophthalic Acid plant operating costs (Opex).
The Isophthalic Acid production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Isophthalic Acid plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Isophthalic Acid plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
Product
Isophthalic Acid. Isophthalic acid is an aromatic acid used primarily in the production of resins, polyesters, and plasticizers. Its ability to enhance the rigidity and thermal stability of polymers makes it valuable in high-performance plastics. Isophthalic acid is produced by oxidizing meta-xylene and is stored as a white crystalline solid. It is widely used in the production of PET bottles, unsaturated polyester resins, and high-temperature coatings, contributing to the strength and durability of materials.
Raw Material
m-Xylene. m-Xylene is an aromatic hydrocarbon used primarily in the production of isophthalic acid, a key ingredient in resins, coatings, and PET production. It also serves as a solvent in various industrial processes. m-Xylene is obtained from crude oil refining and stored as a liquid. It is crucial to industries producing strong, corrosion-resistant materials for packaging and construction.
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Professional report based on Q3 2024 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Isophthalic Acid production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Isophthalic Acid process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Isophthalic Acid production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Isophthalic Acid plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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Other Isophthalic Acid Production Cost Reports
Purified Isophthalic Acid Production
This feasibility study provides the costs associated with the construction of a plant in the United States for the production of Isophthalic Acid (IPA) from m-xylene using a typical liquid-phase oxidation process. The process targeted in this report comprises m-xylene oxidation, crude Isophthalic Acid recovery and further purification via hydrogenation for obtaining Purified Isophthalic Acid.
Details: 120 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD
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Other Related Production Cost Reports
Isophthalic Unsaturated Polyester Production
This report presents the economics of Isophthalic Unsaturated Polyester production from maleic anhydride, isophthalic acid, propylene glycol and styrene using a two-stage batch process located in the United States. In the first stage, the glycol and isophthalic acid react to produce a cleat melt. Maleic anhydride is added subsequently and the resin is completed.
Details: 70 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $999 USD
m-Xylene Production
This study presents an economic analysis for a process similar to UOP's Sorbex technology for m-Xylene recovery from mixed xylenes considering a plant located in the United States. In this process, m-Xylene is recovered from a mixture of C8 aromatics via an adsorptive separation.
Details: 110 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD
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