Commodity Production Costs Report

BTX Production from Ethane

Aromatics BTX Operating Costs & Plant Construction Costs

400 kta United States-based plant | 107 Pages | Issue B | Q3 2024
Starting at $999 USD | See Report Editions Prices

In this study, the process reviewed is a typical aromatization process producing a mixture of Benzene, Toluene and Xylenes (BTX) from ethane. In this analysis, ethane is first dehydrogenated to ethylene, which is oligomerized. The oligomers then cyclize to form naphthenes. They are finally dehydrogenated, yielding aromatics. The economic assessment assumes a plant located in the United States.

The report provides a comprehensive study of Aromatics BTX production and related Aromatics BTX production cost, covering three key aspects: a complete description of the Aromatics BTX production process examined; an in-depth analysis of the related Aromatics BTX plant capital cost (Capex); and an evaluation of the respective Aromatics BTX plant operating costs (Opex).

The Aromatics BTX production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Aromatics BTX plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Aromatics BTX plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.

Key reference(s): ?

Aromatics BTX Production Cost Report Process Overview
Product

BTX Mixture. Aromatics BTX (a.k.a. BTX) refers to mixtures of the aromatic hydrocarbons benzene, toluene, and xylene isomers in variable proportions. These chemicals can be obtained from several processes. However, most BTX production is based on the recovery of aromatics from the catalytic reforming of naphtha in petroleum refineries. BTX aromatics are very important petrochemical intermediates to produce a large number of petrochemicals. The most relevant component of BTX mixture is benzene, followed by toluene, and xylene.

Raw Material

Ethane. Ethane is a colorless, odorless gas with the chemical formula C2H6. The main commercial sources of ethane are wet natural gases and refinery waste gases. Ethane is the second largest component of natural gas, only after methane. In natural gas from shale (or shale gas), the ethane content can reach up to 16% by volume. On industrial scale, it is separated from methane by liquefaction at cryogenic temperatures. The main use of ethane is as petrochemical feedstock for Ethylene manufacturing. In some cases, ethane is not separated from natural gas and it is burnt along with methane as fuel.

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Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
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 80 Pages | 22 Tables | 9 Images

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Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • See All Features

 90 Pages | 28 Tables | 13 Images

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Updated with Q3 2024 Data

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Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • Plant Cost Breakdowns
  • Plant Capacity Assessment
  • Process Flow Diagrams
  • Costs in Different Countries Add-on
  • See All Features

  • 107 Pages | 34 Tables | 22 Images
  • Print-enabled PDF Format Add-on
  • Updated with Q3 2024 Data
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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Aromatics BTX production plant examined.

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.

Plant Cost Breakdowns

Breakdown of Aromatics BTX process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Aromatics BTX production plant studied.

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation.

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Aromatics BTX plant capacities.

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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This report presents the economics of the production of a mixture of Benzene, Toluene and Xylenes (BTX) from wood chips. The economic analysis is based on a plant located in the United States. First, the biomass is dried and crushed. Then, the wood sawdust undergoes catalytic fast pyrolysis (CFP) yielding an effluent syngas composed of aromatics, olefins and volatiles. BTX is finally separated from the other components.

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