Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 375
ICC - Report ID: 375-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: Dimethyl Ether Production from Methanol
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 375-B,375-C,375-D,375-E,375-F,375-G,375-H,375-I,375-J
ICC - Related Reports List: 001-A,001-B
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"9","price":0},"2":{"time":"4","price":"599"}},"2":{"1":{"time":"9","price":0},"2":{"time":"4","price":"599"}},"3":{"1":{"time":"11","price":0},"2":{"time":"6","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/375-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Dimethyl Ether</b>. Dimethyl Ether (a.k.a. DME), is the simplest aliphatic ether, containing only two carbon atoms. This organic compound has been used in the production of the methylating agent dimethyl sulfate, as an aerosol propellant, coolant and in a number of other applications. More recently, DME has attracted considerable attention as a synthetically produced alternative to diesel, able to produce clean energy in the future.</p> <h6>Raw Materials</h6> <p><b>Methanol</b>. Methanol is one of the most important chemical raw materials, used as a solvent, starting material in the production of chemicals and in the fuel sector. Currently, more than 95% of commercial methanol is synthetically produced from synthesis gas, or syngas, which is a mixture of hydrogen and carbon monoxide. </p> <b>Chemicals</b>. </p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/375-A.jpg
ICC - Process Schematic Text: <p>The process under analysis comprises two major sections: (1) DME synthesis; and (2) DME purification.</p><p>DME Synthesis. Pure methanol is vaporized, superheated and then fed to an adiabatic fixed-bed reactor packed with activated alumina. In the reactor the dehydration reaction of methanol takes place, yielding DME.</p><p>DME purification. The reactor effluent, mainly comprising DME product, water and unreacted methanol, is cooled in heat integrations with methanol feed heating and superheating and fed to a distillation column, where DME product is obtained from the column top. The unconverted methanol and water are removed by the column bottoms and sent to a second column for methanol recovery, which is recycled to the synthesis section. Also from the DME column, a gaseous waste stream is taken from the top and scrubbed with methanol before being vented to the atmosphere.</p>
ICC - Short Description: This report presents the economics of Dimethyl Ether (DME) production from methanol. The process under analysis is the conventional dehydration process, in which methanol is reacted in the presence of a catalyst, yielding DME and water. Unconverted methanol contained in the reactor effluent is recovered reused in the process. The economic analysis performed assumes a plant located in the United States.
ICC - Main Product: Dimethyl Ether
ICC - Plant Capacity: 180.00
{"versions":{"1":"80","2":"90","3":"107"}}
ICC - Images Count: {"versions":{"1":"9","2":"13","3":"22"}}
ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Dimethyl Ether Production from Methanol

Dimethyl Ether Production Costs Report | Issue A | Q2 2024

Production Cost Report

See Preview

See Editions

Starting at $799 USD

Report Details
180 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 180 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

Up-to-date PDF Report

Professional report based on Q2 2024 economic data, ensuring timely evaluations.

Multiple Use Cases

Ideal for investment screening, feasibility studies, cost estimates, and research planning.

Proven Methodology

Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.

Report Editions
 

Compact

 

$799 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

See full features list


  Pages | Tables | Images

 Read-only Online PDF Format

 Updated with Q2 2024 Data

 

 

 

DETAILED

 

$1,599 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

See full features list


  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q2 2024 Data

 

 

 

PREMIUM

MOST POPULAR

$2,699 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

See full features list


  Pages | Tables | Images

 Print-enabled PDF Format Add-on

 Updated with Q2 2024 Data

Share with Co-workers

Technical Support via Email

Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Dimethyl Ether production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Dimethyl Ether process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Dimethyl Ether production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Dimethyl Ether plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Dimethyl Ether Production Cost Reports

Dimethyl Ether Production from Natural Gas

This report presents the economics of Dimethyl Ether (DME) production from synthesis gas in the United States. The process under analysis is a two-step process. The first step comprises the conversion of natural gas into synthesis gas (syngas) through combined reforming and subsequent formation of methanol from syngas. The second step consists of the catalytic dehydration of methanol to generate DME.

Details: 160 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $1,199 USD

The cost analyses presented in this report target a 160 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Dimethyl Ether Production from Wood Chips

This report analyses the economics of producing Dimethyl Ether (DME) from wood chips in the United States. In the process under analysis, the wood chips are dried and then subjected to pyrolysis and partial oxidation for generating synthesis gas (syngas). Syngas is used for methanol generation and methanol then becomes the feed for a catalytic dehydration process that yields DME.

Details: 40 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $1,499 USD

The cost analyses presented in this report target a 40 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Dimethyl Ether Production from Synthesis Gas (Indirect Method)

This report concerns the econoimics of of Dimethyl Ether (DME) production from synthesis gas through the indirect process. Synthesis is gas is first converted into methanol, which then becomes the feed for a second step in which DME is produced through catalytic dehydration. The economic analysis is based on a United Stats-based plant.

Details: 120 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $1,199 USD

The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Dimethyl Ether Production from Synthesis Gas (Direct Method)

The report presents the economics of Dimethyl Ether (DME) production from synthesis gas (syngas) through a one-step process. In this process, syngas is reacted in the presence of a bifunctional catalyst that supports methanol syntheses and the subsequent dehydration of methanol to DME within a single reactor. The economic analysis performed assumes a plant located in the United States.

Details: 150 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue E   From $1,199 USD

The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Dimethyl Ether Production from Natural Gas & CO2 (Indirect Method)

This report presents the economics of Dimethyl Ether (DME) production from natural gas and carbon dioxide (CO2) in the United States. The process under analysis comprises the reforming of natural gas with CO2 for generating synthesis gas (syngas). Syngas, in turn, is used as feed for the two-step DME synthesis - the gas is first converted into methanol and methanol intermediate is dehydrated into DME in a different reactor after methanol purification.

Details: 130 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue F   From $1,499 USD

The cost analyses presented in this report target a 130 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Dimethyl Ether Production from Natural Gas & CO2 (Direct Method)

The report presents the economics of Dimethyl Ether (DME) production from natural gas and carbon dioxide (CO2). In the process under analysis, natural gas is reformed with CO2 yielding synthesis gas (syngas). Syngas is then fed to a one-step process for DME generation - syngas conversion into methanol and methanol dehydration into DME are carried out in a single reaction step. The economic analysis performed assumes a plant located in the United States.

Details: 110 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue G   From $1,499 USD

The cost analyses presented in this report target a 110 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Dimethyl Ether from Natural Gas (Methanol as Co-Product)

This report presents the economics of Dimethyl Ether (DME) production from natural gas in the United States. The process under analysis is a two-step process. The first step comprises the conversion of natural gas into synthesis gas (syngas) through combined reforming and subsequent formation of methanol from syngas. The second step consists of the catalytic dehydration of methanol to generate DME.

Details: 1,020 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue H   From $3,600 USD

The cost analyses presented in this report target a 1,020 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Dimethyl Ether from CO2-Rich Natural Gas (CO2 Removal Pre-Treatment)

This report presents the economics of Dimethyl Ether (DME) production from natural gas with high CO2 content in the United States. The process under analysis consists of four major steps. The first step comprises an amine treatement of natural gas for the removal of CO2. In the second step, natural gas is fed to a combined reforming process producing synthesis gas (syngas) which is, subsequently, converted into methanol. The final step consists of the catalytic dehydration of methanol to generate DME.

Details: 1,020 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue I   From $5,000 USD

The cost analyses presented in this report target a 1,020 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Dimethyl Ether from CO2-Rich Natural Gas (Steam & CO2 Reforming)

This report presents the economics of Dimethyl Ether (DME) production from CO2-rich natural gas in the United States. The integrated process under analysis consists of three major steps. Initially, synthesis gas (syngas) is produced from natural gas, CO2 and water via a promising reforming process that combines dry and steam reforming. Then, the syngas is converted into methanol. The final step consists of the catalytic dehydration of methanol to generate DME.

Details: 1,020 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue J   From $5,900 USD

The cost analyses presented in this report target a 1,020 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Could Not Find the Report You Need?

Obtain a Bespoke Report

Get a report targeting the process in which you are interested

See Offer Details

Understand Bespoke Reports and how you can easily order them

Check Editions & Pricing

Complete a brief form and see a quotation for your Bespoke Report

Other Related Production Cost Reports

Methanol Production from Natural Gas (Steam Reforming)

This study presents the economics of large-scale Methanol production from natural gas in the United States. In the process examined, natural gas is first converted into synthesis gas (syngas) by means of conventional steam reforming and then the syngas is converted into Methanol.

Details: 1,000 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 1,000 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Methanol Production from Natural Gas (Combined Reforming)

This study presents the economics of large-scale Methanol production from natural gas in the United States. In this process, natural gas is first converted into synthesis gas (syngas) by means of conventional steam reforming and secondary autothermal reforming. Then, the syngas is converted into Methanol.

Details: 1,700 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 1,700 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

+800 Reports Developed, Targeting +250 Commodities

Best-in-Class Reports

Analysis of capital and operating costs of commodity production processes. Prices starting at $799 USD

Learn More

Vast Report Library

858 independent and up-to-date reports examining embryonic and established production processes

Browse Library

Free Sample Reports

Quickly understand the structure and depth of content of our professional reports

See Full Samples