Commodity Production Costs Report
Paraxylene from Toluene and C9 Aromatics (Transalkylation)
p-Xylene Operating Costs & Plant Construction Costs
This report presents the economics of a typical transalkylation process for p-Xylene production from Toluene and C9 aromatics in the United States.
The report provides a comprehensive study of p-Xylene production and related p-Xylene production cost, covering three key aspects: a complete description of the p-Xylene production process examined; an in-depth analysis of the related p-Xylene plant capital cost (Capex); and an evaluation of the respective p-Xylene plant operating costs (Opex).
The p-Xylene production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The p-Xylene plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The p-Xylene plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
Products
Paraxylene. p-Xylene, or paraxylene is the most important commercial isomer among the xylenes group. Almost all of its production is converted to Terephthalic Acid and dimethyl terephthalate. p-Xylene is primarily manufactured by naphtha catalytic reforming, followed by separation of the xylenes isomers, crystallization or absorption for p-Xylene separation.
Benzene. Benzene (C6H6) is a flammable and volatile liquid. As the most simple aromatic hydrocarbon, it is used as an intermediate to produce many important chemicals, such as styrene (raw material for polystyrene and synthetic rubber), cyclohexane (used in nylon production), alkylbenzenes (used in detergent industry), aniline (used to produce dyes and polyurethanes), and chlorobenzenes. Also, benzene is used to produce pharmaceuticals, specialty chemicals, plastics, and pesticides. It occurs naturally in crude oil and coal tar.
Raw Materials
Toluene. Toluene (also known as Methylbenzene) is an aromatic hydrocarbon mainly used as an industrial feedstock and as solvent. A significant part of toluene production is blended directly into gasoline pools. Other major use of this chemical is in the manufacture of the more valuable benzene, through hydrodealkylation. Most of toluene is produced via catalytic reforming of refinery streams (C6–C9 naphthas), along with benzene, xylenes, and C9-aromatics.
C9 Aromatics. C9 Aromatic Resin Oil is a key feedstock for the production of hydrocarbon resins used in adhesives, coatings, and rubber compounding. Its ability to improve the tackiness and elasticity of rubber makes it valuable in tire manufacturing. C9 resin oil is derived from the pyrolysis of naphtha and stored as a liquid. It is integral to industries requiring high-performance resins with excellent adhesive properties.
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Professional report based on Q3 2024 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the p-Xylene production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of p-Xylene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the p-Xylene production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different p-Xylene plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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Other p-Xylene Production Cost Reports
Paraxylene from Mixed Xylenes (Ethylbenzene Dealkylation)
It presents the economics of a process for p-Xylene production from mixed xylenes in the United States, via isomerization followed by ethylbenzene (EB) dealkylation. In this process, a mixture of C8 aromatics is sent to an adsorption unit for the recovery of p-Xylene. The remaining xylenes are isomerized to equilibrium and the EB is dealkylated to benzene by-product.
Details: 1100 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $799 USD
Paraxylene from Mixed Xylenes (P-Xylene Crystallization)
This report analyses the economics of a process for p-Xylene production from mixed xylenes in the United States. In this process, a mixture of C8 aromatics is sent to a crystallization recovery unit for p-Xylene separation. The remaining xylenes are isomerized to equilibrium and the EB is dealkylated to benzene by-product.
Details: 1100 kta United States-based plant | Q3 2024 | 107 pages | Issue D | From $799 USD
Paraxylene from Mixed Xylenes (O-Xylene Recovery)
It presents the economics of a typical process for p-Xylene production from mixed xylenes in the United States. In this process, o-xylene is also generated as by-product.
Details: 600 kta United States-based plant | Q3 2024 | 107 pages | Issue E | From $799 USD
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Other Related Production Cost Reports
Purified Terephthalic Acid from p-Xylene (BP Technology)
This assessment presents the economics of Purified Terephthalic Acid (PTA) production from p-xylene. The economic analysis is based in a plant located in the United States. The process examined in this report is similar to BP X Technology. In this process, p-xylene is oxidized to terephthalic acid, which is hydrogenated to obtain PTA. Drying and storage of crude terephthalic acid is not necessary.
Details: 700 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $799 USD
Toluene Production from Pygas
This study presents the economics of Toluene production from pyrolysis gasoline (pygas) in the United States using a typical liquid-liquid extraction process.
Details: 400 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD
Purified Terephthalic Acid from p-Xylene (Conventional Process)
This study presents the economics of Purified Terephthalic Acid (PTA) production using p-xylene as the process feedstock. The study approaches the construction of a plant in the United States employing a conventional catalytic oxidation process. In this process, p-xylene is oxidized to terephthalic acid (TPA). The TPA is subjected to separation and drying steps, and then sent to hydrogenation to obtain PTA as the final product.
Details: 700 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD
Toluene Production from Reformate
This report presents the economics of Toluene production from reformate. The reformate is submitted to a typical sulfolane liquid-liquid extraction, giving a mixture of aromatics, which is further processed to yield pure Toluene. Benzene and mixed xylenes are produced as by-products. The economic analysis presented is based on a plant constructed in the United States.
Details: 350 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD
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