Commodity Production Costs Report

1-Octene Production from Mixed C4s

Octene Operating Costs & Plant Construction Costs

110 kta United States-based plant | 107 Pages | Issue B | Q3 2024
Starting at $799 USD | See Report Editions Prices

This report presents the economics of 1-Octene production from mixed C4 hydrocarbons in the United States. The analysis assumes a plant employing a process similar to the technology owned by Dow Chemicals that highlights a butadiene telomerization for 1-octene generation.

The report provides a comprehensive study of Octene production and related Octene production cost, covering three key aspects: a complete description of the Octene production process examined; an in-depth analysis of the related Octene plant capital cost (Capex); and an evaluation of the respective Octene plant operating costs (Opex).

The Octene production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Octene plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Octene plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.

Key reference(s): ?

Octene Production Cost Report Process Overview
Product

1-Octene. Octene is any alkene having eight carbons. Among octene isomers, 1-octene is considered and important liner alpha olefin (LAO), produced commercially from ethylene oligomerization, Fischer-Tropsch synthesis and dehydration of alcohols. Main uses of octene are in organic sysnthesis, primarily as comonomer in the production of linear low-density polyethylene (LLDPE) and high-density polyethylene (HDPE). To a lesser extent, this chemical is used in plasticizers, surfactants, pulp and paper industry and lubricants, among others.

Raw Material

Crude C4. Crude C4s streams are generally produced during steam cracking processes for the production of ethylene. Despite also comprising butanes and butenes, the major components of this stream are butadiene (a key raw material for the rubber industry) and isobutylene - employed in the generation of gasoline additives, such as Methyl Tert-Butyl Ether (MTBE) and Ethyl Tert-Butyl Ether (ETBE).

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Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
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 80 Pages | 22 Tables | 9 Images

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Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • See All Features

 90 Pages | 28 Tables | 13 Images

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Updated with Q3 2024 Data

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Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • Plant Cost Breakdowns
  • Plant Capacity Assessment
  • Process Flow Diagrams
  • Costs in Different Countries Add-on
  • See All Features

  • 107 Pages | 34 Tables | 22 Images
  • Print-enabled PDF Format Add-on
  • Updated with Q3 2024 Data
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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Octene production plant examined.

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.

Plant Cost Breakdowns

Breakdown of Octene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Octene production plant studied.

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation.

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Octene plant capacities.

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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LLDPE from Ethylene and 1-Octene (Similar to Advanced SCLAIRTECH)

This study presents the economics of Linear Low Density Polyethylene (LLDPE) production from polymer grade (PG) ethylene and 1-octene in the United States. The process examined in this report is similar to NOVA Chemicals Advanced SCLAIRTECH. This process is carried out in two CSTR operating in series.

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