Commodity Production Costs Report

Iron Pyrite Gas Production

Iron Pyrite Gas Operating Costs & Plant Construction Costs

720 kta United States-based plant | 107 Pages | Issue A | Q3 2024
Starting at $999 USD | See Report Editions Prices

This report presents the economics of Iron Pyrite Gas production via a pyrite roasting plant in the United States.

The report provides a comprehensive study of Iron Pyrite Gas production and related Iron Pyrite Gas production cost, covering three key aspects: a complete description of the Iron Pyrite Gas production process examined; an in-depth analysis of the related Iron Pyrite Gas plant capital cost (Capex); and an evaluation of the respective Iron Pyrite Gas plant operating costs (Opex).

The Iron Pyrite Gas production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Iron Pyrite Gas plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Iron Pyrite Gas plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.

Key reference(s): ?

Iron Pyrite Gas Production Cost Report Process Overview
Product

Iron Pyrite Gas. Iron pyrite gas refers to gases emitted during the thermal decomposition or processing of iron pyrite (FeS2), primarily sulfur dioxide and other sulfur compounds. It is generated during the roasting of pyrite in sulfuric acid production. These gases are captured and processed for further use, especially in the sulfuric acid manufacturing industry, where they are critical in ensuring efficient sulfur recovery and pollution control.

Raw Material

Iron Pyrite. Iron pyrite is a sulfide mineral used in producing sulfur dioxide for sulfuric acid and as a source of iron. It is also utilized in semiconductor technology. Mined from mineral deposits, it is stored as ore or crushed material. Its semiconducting properties make it of interest in photovoltaic research and battery technology.

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Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
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 80 Pages | 22 Tables | 9 Images

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Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • See All Features

 90 Pages | 28 Tables | 13 Images

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Updated with Q3 2024 Data

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Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • Plant Cost Breakdowns
  • Plant Capacity Assessment
  • Process Flow Diagrams
  • Costs in Different Countries Add-on
  • See All Features

  • 107 Pages | 34 Tables | 22 Images
  • Print-enabled PDF Format Add-on
  • Updated with Q3 2024 Data
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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Iron Pyrite Gas production plant examined.

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.

Plant Cost Breakdowns

Breakdown of Iron Pyrite Gas process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Iron Pyrite Gas production plant studied.

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation.

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Iron Pyrite Gas plant capacities.

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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Sulfuric Acid Production from Iron Pyrite Gases

This report presents the economics of sulfuric acid production from iron pyrite gases in the United States. In this process, iron pyrite gas is treated for undesirable compounds removal and then, sulfur dioxide contained in the gas is converted to sulfur trioxide, which passes through double-contact double absorption to generate sulfuric acid.

Details: 300 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $999 USD

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