Commodity Production Costs Report
Ethanol from Wood Chips (Hemicelluloses Extraction)
Ethanol Operating Costs & Plant Construction Costs
This feasibility study provides the economic analysis of second generation Ethanol production from wood chips in the United States. The process examined is similar to GreenPower, also developed by American Process. In this process, only hemicelluloses are extracted from biomass and are used to produce hydrous Ethanol.
The report provides a comprehensive study of Ethanol production and related Ethanol production cost, covering three key aspects: a complete description of the Ethanol production process examined; an in-depth analysis of the related Ethanol plant capital cost (Capex); and an evaluation of the respective Ethanol plant operating costs (Opex).
The Ethanol production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Ethanol plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Ethanol plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
Products
Ethanol. Ethanol, also known as ethyl alcohol, may work as a solvent, a germicide, a fuel, and as a chemical intermediate for other organic chemicals. Currently, ethanol is mostly produced via fermentation of sugars, which can be obtained from crops, such as sugarcane and starch. However by relying on the sugar and starch content of food crops, ethanol production competes with food production. Therefore, recent research focus on the use of low-value raw materials, often deemed “waste”, to produce ethanol. That low-value feed can be biomass of lignocellulosic material found in wood, sugarcane bagasse and grain crop stubbles, or can be carbon monoxide found in waste gas streams from a range of industries. Lignocellulosic biomass could represent a new fermentable raw material if hydrolysis of this material is performed. Technological advances in this reaction still need to be achieved in order to make it economically feasible and render this usage of the agricultural residues competitive with respect to others, such as heat generation by burn.
Electricity. Electricity is a versatile energy source utilized across various sectors, including manufacturing, transportation, and residential applications. It serves as the driving force for machinery, lighting, and electronic devices, and is increasingly employed in electrochemical processes and the production of hydrogen through electrolysis. Generated from renewable sources like wind, solar, and hydro, as well as fossil fuels and nuclear power, electricity plays a critical role in advancing sustainable energy solutions and enhancing efficiency in industrial operations.
Raw Material
Wood Chips. Wood Chips are small pieces of wood used as a raw material in the production of paper, fiberboard, and energy. Their high moisture content makes them ideal for combustion in biomass power generation. Wood chips are obtained from forestry and milling operations and are stored in piles or silos. Their role in renewable energy production and pulp manufacturing is crucial for sustainable industries.
Report in PDF Format
Download & Explore Anytime
Access in Various Devices
Print & Read Comfortably
Share With Co-workers
Up-to-date Report
Professional report based on Q3 2024 economic data, ensuring timely evaluations.
Multiple Use Cases
Ideal for investment screening, feasibility studies, cost estimates, and research planning.
Proven Methodology
Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.
Report Editions
Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Ethanol production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Ethanol process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Ethanol production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Ethanol plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Preview our Production Cost Reports
Other Ethanol Production Cost Reports
Ethanol and Sugar Production from Sugarcane
This report presents a techno-economic study of hydrous Ethanol and raw sugar production from sugarcane using a typical process in Brazil. In this process, part of the sugarcane juice is used in the production of raw sugar and part is fermented to produce hydrous Ethanol. The sugarcane bagasse is burned for electricity generation.
Details: 150 kta Brazil-based plant | Q3 2024 | 107 pages | Issue E | From $799 USD
Ethanol Production from Sugarcane
This study provides an economic analysis of hydrous Ethanol production in Brazil using a typical process based on sugarcane feedstock. In this process, sucrose is extracted from sugarcane and it is fermented to produce hydrated Ethanol. The sugarcane bagasse is burned for electricity generation.
Details: 150 kta Brazil-based plant | Q3 2024 | 107 pages | Issue F | From $799 USD
Ethanol from Corn Stover (Digestion with SO2-Ethanol-Water Solution)
This report presents a techno-economic analysis of second generation Ethanol production from corn stover in the United States using a process similar to AVAP technology, developed by American Process. In this process, biomass is fractionated into cellulose, hemicelluloses and lignin by using a sulfur dioxide-ethanol-water solution. The cellulose and hemicelluloses obtained from biomass are converted to monomeric sugars, which are then used to produce Ethanol via fermentation.
Details: 80 kta United States-based plant | Q3 2024 | 107 pages | Issue H | From $799 USD
Could Not Find the Report You Need?
Obtain a Bespoke Report
Get a report targeting the process in which you are interested
See Offer Details
Understand Bespoke Reports and how you can easily order them
Check Editions & Pricing
Complete a brief form and see a quotation for your Bespoke Report
Other Related Production Cost Reports
Ethyl Acetate Production from Ethanol
This report presents a techno-economic analysis of Ethyl Acetate production from ethanol via a process similar to the Johnson Matthey's Davy’s Ethyl Acetate technology. In this process, ethanol is dehydrogenated to acetaldehyde, which further reacts with ethanol to form Ethyl Acetate. The economic analysis provided assumes a plant located in the United States.
Details: 100 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD
Butanol Production from Ethanol
The report shows an economic analysis of the construction of an industrial plant in the United States for n-Butanol production. In the process reviewed ethanol is dimerized into n-Butanol via the Guerbet reaction. This reaction is composed by dehydrogenation, aldol condensation and hydrogenation.
Details: 80 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD
+800 Reports Developed, Targeting +250 Commodities
Vast Report Library
858 independent and up-to-date reports examining embryonic and established production processes.
Free Sample Reports
Quickly understand the structure and depth of content of our professional reports.