Commodity Production Costs Report
Aluminum Hydroxide Production from Bauxite
Aluminum Hydroxide Operating Costs & Plant Construction Costs
This study examines the economics of Aluminum Hydroxide (Aluminum Trihydroxide, ATH) production from bauxite via the typical Bayer process, in a plant located in the United States. In this process, bauxite is dissolved in a sodium hydroxide solution under pressure at elevated temperatures, solid impurities are separated, the Aluminum Hydroxide solution is subjected to crystallization, then filtered and dried.
The report provides a comprehensive study of Aluminum Hydroxide production and related Aluminum Hydroxide production cost, covering three key aspects: a complete description of the Aluminum Hydroxide production process examined; an in-depth analysis of the related Aluminum Hydroxide plant capital cost (Capex); and an evaluation of the respective Aluminum Hydroxide plant operating costs (Opex).
The Aluminum Hydroxide production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Aluminum Hydroxide plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Aluminum Hydroxide plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
Product
Aluminum Hydroxide. Aluminum Hydroxide is a versatile compound used as a flame retardant, filler in plastics, and a precursor for aluminum oxide production. It is also used in water purification and as an antacid in pharmaceuticals. Aluminum hydroxide is produced via the Bayer process from bauxite ore and stored as a fine powder. Its flame-retardant properties make it crucial in industries requiring high-performance, safe materials.
Raw Material
Bauxite. Bauxite is the primary ore used for aluminum production through the Bayer process. It is also used as an abrasive and in the production of refractory materials. Bauxite is mined and stored as a solid. The alumina extracted from bauxite is crucial for smelting aluminum, which is fundamental to industries such as transportation, packaging, and construction.
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Professional report based on Q3 2024 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Aluminum Hydroxide production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Aluminum Hydroxide process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Aluminum Hydroxide production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Aluminum Hydroxide plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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Other Aluminum Hydroxide Production Cost Reports
Aluminum Hydroxide from Aluminum Sulfate and Soda Ash
This report presents the economics of a typical Aluminum Hydroxide Gel production process from aluminum sulfate and soda ash in the United States. In the process, soda ash and aluminum sulfate are dissolved in water and undergo a neutralization reaction to produce the aluminum hydroxide gel.
Details: 2 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD
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Other Related Production Cost Reports
Polyaluminum Chloride Solution from Aluminum Hydroxide
This report presents the economics of Polyaluminum Chloride (PAC) production from aluminum hydroxide, sulfuric acid, hydrochloric acid, and calcium carbonate in the United States. Initially, aluminum hydroxide is digested with sulfuric acid and hydrochloric acid, generating PAC. The polymer solution is then neutralized with calcium carbonate to remove sulfate ions.
Details: 20 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD
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