Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: E
ICC - Volume: 82
ICC - Report ID: 082-E
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Phosphoric Acid from Phosphate Rock (Hydrochloric Acid Route)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 082-A,082-B,082-C,082-D,082-F
ICC - Related Reports List: 082-A,346-A,319-A,381-A
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"2":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"3":{"1":{"time":"12","price":0},"2":{"time":"7","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"1199","2":"1199","3":"1199"},"2":{"1":"1999","2":"1999","3":"1999"},"3":{"1":"3399","2":"3399","3":"3399"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/082-E.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Phosphoric Acid</b>. Phosphoric Acid is a colorless, odorless, and non-volatile inorganic compound, soluble in both water and ethanol. It is not considered a strong acid, but aqueous solutions can severely irritate the skin and damage the eyes.</p> <h6>Raw Materials</h6> <p><b>Hydrochloric Acid</b>. Hydrogen Chloride (HCl), commonly found as hydrochloric acid (a.k.a. muriatic acid) when dissolved in water, is a highly important industrial chemical. Hydrochloric acid has widespread applications in various industries, with major uses in steel pickling, pH control, water treatment, and as a catalyst in chemical synthesis. It is also employed in the production of chlorides, fertilizers, dyes, and in food processing. Hydrogen chloride is primarily produced through the direct synthesis of hydrogen and chlorine, or as a by-product of chlorination reactions in various organic processes. The HCl gas can be absorbed in water to produce aqueous hydrochloric acid, which is the form most widely used industrially.</p> <b>Rock Phosphate</b>. Rock phosphate is a naturally occurring mineral used primarily as a raw material in the production of phosphoric acid and fertilizers. It is also used in animal feed supplements and industrial chemicals. Rock phosphate is mined from deposits and is stored as a solid. Its phosphate content is essential for plant growth, making it crucial for global agricultural production and soil health management.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/082-E.jpg
ICC - Short Description: This report presents the economics of Phosphoric Acid production from phosphate rock in the United States via a hydrochloric acid route similar to the one developed by the Israel Mining Industry (IMI). In this process, phosphate rock is dissolved by hydrochloric acid, resulting in an aqueous solution of calcium chloride and Phosphoric Acid. The Phosphoric Acid is separated from the solution via solvent extraction and further concentrated to obtain a final product containing 69 wt% of P2O5.
ICC - Main Product: Phosphoric Acid
ICC - Plant Capacity: 100.00
{"versions":{"1":"80","2":"90","3":"107"}}
ICC - Images Count: {"versions":{"1":"9","2":"13","3":"22"}}
ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Phosphoric Acid from Phosphate Rock (Hydrochloric Acid Route)

Phosphoric Acid Production Costs Report | Issue E | Q3 2024

Production Cost Report

See Preview

See Editions

Starting at $1,199 USD

Report Details
100 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 100 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

Up-to-date PDF Report

Professional report based on Q3 2024 economic data, ensuring timely evaluations.

Multiple Use Cases

Ideal for investment screening, feasibility studies, cost estimates, and research planning.

Proven Methodology

Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.

Report Editions
 

Compact

 

$1,199 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

See All Features


  Pages | Tables | Images

 Read-only Online PDF Format

 Updated with Q3 2024 Data

 

 

 

DETAILED

 

$1,999 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

See All Features


  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q3 2024 Data

 

 

 

PREMIUM

MOST POPULAR

$3,399 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

See All Features


  Pages | Tables | Images

 Print-enabled PDF Format Add-on

 Updated with Q3 2024 Data

Share with Co-workers

Technical Support via Email

Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Phosphoric Acid production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Phosphoric Acid process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Phosphoric Acid production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Phosphoric Acid plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Phosphoric Acid Production Cost Reports

Phosphoric Acid from Phosphate Rock (Dihydrate Wet Process)

This report presents the economics of Phosphoric Acid production from phosphate rock in the United States via a dihydrate wet process. In this process, phosphate rock is digested with sulfuric acid to producing Phosphoric Acid with the precipitation of calcium sulfate dihydrate. Phosphoric acid is further concentrated to a final product containing 54 wt% of P2O5.

Details: 1,200 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 1,200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Phosphoric Acid from Phosphate Rock (Hemihydrate Wet Process)

This report presents the economics of Phosphoric Acid production from phosphate rock in the United States via a hemihydrate wet process. In this process, phosphate rock digestion with sulfuric acid proceeds in two distinct zones, with the precipitation of calcium sulfate hemihydrate. The Phosphoric acid produced is subjected to a further concentration step to obtain a final product containing 54 wt% of P2O5.

Details: 900 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 900 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Could Not Find the Report You Need?

Obtain a Bespoke Report

Get a report targeting the process in which you are interested

See Offer Details

Understand Bespoke Reports and how you can easily order them

Check Editions & Pricing

Complete a brief form and see a quotation for your Bespoke Report

Other Related Production Cost Reports

Phosphoric Acid from Phosphate Rock (Dihydrate Wet Process)

This report presents the economics of Phosphoric Acid production from phosphate rock in the United States via a dihydrate wet process. In this process, phosphate rock is digested with sulfuric acid to producing Phosphoric Acid with the precipitation of calcium sulfate dihydrate. Phosphoric acid is further concentrated to a final product containing 54 wt% of P2O5.

Details: 1,200 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 1,200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

NPK Fertilizer Production (Phosphonitric Process)

This report presents the economics of a typical phosphonitric process for NPK Fertilizer production in the United States from rock phosphate, phosphoric acid, ammonia, and nitric acid. Initially, rock phosphate is digested with nitric acid and phosphoric acid. The NP solution generated is then neutralized with gaseous ammonia. To produce NPK potassium chloride or sulfate is finally admixed. The product formulation is 15-15-15 (15% N, 15% P2O5, 15% K2O).

Details: 300 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Silica Gel Production

This report presents the economics of Silica Gel production from sodium silicate and hydrochloric acid in the United States. Initially, sodium silicate is neutralized with hydrochloric acid, forming silica hydrosol. This hydrosol is then washed and dried, producing silica hydrogel.

Details: 40 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $999 USD

The cost analyses presented in this report target a 40 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Titanium Tetrachloride Production from Synthetic Rutile

is study comprises a techno-economic analysis of an industrial process for Titanium Tetrachloride production from synthetic rutile in a United States-based facility. In this process, synthetic rutile is chlorinated in a fluid-bed reactor. Subsequently, the product from reaction is condensed and purified to produce Titanium Tetrachloride.

Details: 40 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $999 USD

The cost analyses presented in this report target a 40 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

+800 Reports Developed, Targeting +250 Commodities

Best-in-Class Reports

Analysis of capital and operating costs of commodity production processes. Prices starting at $799 USD

Learn More

Vast Report Library

858 independent and up-to-date reports examining embryonic and established production processes

Browse Library

Free Sample Reports

Quickly understand the structure and depth of content of our professional reports

See Full Samples