Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 377
ICC - Report ID: 377-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: Nitrile Gloves Production
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 20
ICC - Related Reports List: 204-B
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: million pieces per year
ICC - Plant Capacity Unit Short Name: MMpc/y
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/377-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Nitrile Gloves</b>. Nitrile Gloves are made from synthetic rubber and used in medical and industrial applications for their resistance to chemicals and punctures. Produced by polymerizing acrylonitrile and butadiene, they offer a latex-free alternative. Nitrile Gloves are valued for durability and chemical protection.</p> <h6>Raw Materials</h6> <p><b>Chemicals</b>. </p> <b>Nitrile Butadiene Latex</b>. Nitrile Butadiene Latex is a synthetic latex used in the production of gloves, adhesives, and coatings. Its high resistance to chemicals and oils makes it ideal for medical and industrial applications. It is produced by the emulsion polymerization of acrylonitrile and butadiene. It is stored and transported as a liquid latex, and its use in disposable gloves has seen significant growth, especially in the healthcare sector.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/377-A.jpg
ICC - Process Schematic Text: <p>The process under analysis comprises three major sections: (1) Glove Production; (2) Finishing & Packing; and (3) Cleaning</p><p>Glove Production. NBR latex is mixed with compounding chemicals in a tank and is left to mature to produce the final latex mixture. Clean hand-shaped formers are first dipped in a coagulant bath and then in a bath of the produced latex to fixate it in the surface and create the gloves. The film formed over the formers is dried to a gel then leached in warm water to remove chemical residues. In sequence the former enters a curing oven where the latex becomes rubber and goes through changes in physical properties due to the heat and the compounding chemicals.</p><p>Finishing and Packing. The gloves still on the formers are then leached again to remove other chemical residues. In sequence, they are dipped in a liquid polymer dispersion bath to apply a coating. After that, the wrist section of the gloves are beaded. Finally, the gloves are cooled and stripped out of the formers. They are then conveyed to the packing area while the formers are sent to a cleaning step.</p><p>Cleaning. The now glove-free formers are submitted to an acidic bath with diluted nitric acid. They are then washed before being passed through a diluted caustic soda bath to complete the cleaning of remaining latex or chemicals. After the caustic bath, the formers are rinsed with water and ready to restart a new cycle.</p>
ICC - Short Description: This report presents the economics of Nitrile Gloves production from nitrile butadiene rubber (NBR) latex. In this process, hand-shaped formers are dipped in a bath of NBR latex. The latex is deposited on the former, which subsequently enters a curing oven where it is submitted to high temperatures to be cured. The gloves are then dipped in a polymer dispersion bath to apply a coating, cooled and, finally, stripped out of the formers. The economic analysis performed assumes a plant located in the United States.
ICC - Main Product: Nitrile Gloves
ICC - Plant Capacity: 300.00
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Nitrile Gloves Production

Nitrile Gloves Production Costs Report | Issue A | Q2 2024

Production Cost Report

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300 MMpc/y United States-based plant   |   Q2 2024   |   107 pages

This report presents a cost analysis of a 300 MMpc/y (million pieces per year) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

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Plant Capital Cost Summary

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Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Nitrile Gloves production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Nitrile Gloves process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Nitrile Gloves production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Nitrile Gloves plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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Other Related Production Cost Reports

Acrylonitrile Butadiene Latex Production

This report presents the economics of Nitrile Latex (NBR latex) production from acrylonitrile and butadiene using a typical cold emulsion polymerization process, based on a plant constructed in the United States. In this process, acrylonitrile and butadiene are copolymerized into low solids content NBR Latex.

Details: 35 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 35 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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