Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 325
ICC - Report ID: 325-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Linear Alkylbenzene Sulfonate Production from LAB and Oleum
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 325-B
ICC - Related Reports List: 067-A
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"999","2":"999","3":"999"},"2":{"1":"1799","2":"1799","3":"1799"},"3":{"1":"3099","2":"3099","3":"3099"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/325-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Linear Alkylbenzene Sulfonate</b>. Linear Alkylbenzene Sulfonate (a.k.a. LAS, Linear Alkylbenzene Sulphonic Acid) refers to a group of anionic surfactants, which are comprised of an aromatic ring sulfonated at the para position and attached to a linear alkyl chain with 10 to 13 carbons. LAS are produced by sulfonation of linear alkyl benzenes with sulfonating agents, such as sulfuric acid or chlorosulfonic acid, in the presence of hydrogen fluoride catalyst. LAS is readily biodegraded in aerobic envinroments, and this characteristic, combined with optimized performance in terms of solubility, foaming, wetting, detergency, and compatibility with other detergent components, makes it the most used surfactant in household detergent formulations. It is also widely employed a number of industrial applications.</p> <h6>Raw Materials</h6> <p><b>Oleum</b>. Oleum is a highly concentrated form of sulfuric acid that contains dissolved sulfur trioxide (SO?). It is used as a dehydrating agent, in the production of explosives, and in the manufacture of chemicals like dyes and detergents. Oleum is produced by dissolving SO? in sulfuric acid and is stored as a highly reactive liquid. Its role in various chemical syntheses and its ability to act as a strong acid makes it a key industrial reagent.</p> <b>Linear Alkylbenzene</b>. Linear Alkylbenzene (LAB) is a key raw material for producing surfactants used in detergents and industrial cleaners. Its linear structure makes it biodegradable, making it a preferred choice in environmentally-friendly formulations. LAB is produced through the alkylation of benzene with linear alkenes and is stored as a liquid. Beyond its use in detergents, LAB is also applied in agricultural chemicals and as a carrier solvent in industrial formulations.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/325-A.jpg
ICC - Short Description: This report presents the economics of Linear Alkylbenzene Sulfonate (LAS) production from linear alkylbenzene (LAB) and oleum (10-25% sulfur trioxide in sulfuric acid) in the United States, via a conventional sulfonation process. Sulfur trioxide is the sulfonating agent and the primary product is the para-alkylbenzene sulfonic acid, which is further neutralized.
ICC - Main Product: Linear Alkylbenzene Sulfonate
ICC - Plant Capacity: 15.00
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Linear Alkylbenzene Sulfonate Production from LAB and Oleum

Linear Alkylbenzene Sulfonate Production Costs Report | Issue A | Q2 2024

Production Cost Report

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15 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 15 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

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Production Process Information

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Linear Alkylbenzene Sulfonate production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Linear Alkylbenzene Sulfonate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Linear Alkylbenzene Sulfonate production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Linear Alkylbenzene Sulfonate plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Linear Alkylbenzene Sulfonate Production Cost Reports

Linear Alkylbenzene Sulfonate Production from LAB and Sulfur

This report analyses the economics of Linear Alkylbenzene Sulfonate (LAS) production from linear alkylbenzene (LAB) and sulfur in the United States, via a conventional sulfonation process. In this process, elemental sulfur is burned, yielding sulfur dioxide, which is then oxidated with dry air to produce sulfur trioxide, the sulfonating agent. The primary product is the para-alkylbenzene sulfonic acid, which is further neutralized.

Details: 15 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $999 USD

The cost analyses presented in this report target a 15 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Linear Alkylbenzene Production

This report presents the economics of a Linear Alkylbenzene (LAB) production process from C10-C13 n-paraffins and benzene in the United States, via a typical hydrogenation/alkylation process. In the process examined, the C10-C13 n-paraffins are dehydrogenated to their respectives olefins, which are further alkylated with benzene to produce LAB.

Details: 30 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $999 USD

The cost analyses presented in this report target a 30 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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