Invert Sugar Production
Invert Sugar Production Costs Report | Issue A | Q2 2024
| Report Details |
| 585 kta Germany-based plant | Q2 2024 | 107 pages |
This report presents a cost analysis of a 585 kta (kilo metric ton per annum) Germany-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents the economics of Invert Sugar Syrup production from raw sugar (sucrose) using a process similar to the European Sugar Holdings S.A.R.L. technology. In the process under analysis, raw sugar is diluted and sucrose is hydrolyzed into glucose and fructose (invert sugar). This inversion reaction occurs in an ion-exchange resin bed. The economic analysis presented is based on a plant constructed in Germany
The report provides a comprehensive study of Invert Sugar production and related Invert Sugar production cost, covering three key aspects: a complete description of the Invert Sugar production process examined; an in-depth analysis of the related Invert Sugar plant capital cost (Capex); and an evaluation of the respective Invert Sugar plant operating costs (Opex).
The Invert Sugar production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Invert Sugar plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Invert Sugar plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Invert Sugar. Invert Sugar (a.k.a. Invert Syrup) is one commercially available liquid-sugar product. It is produced from the inversion (or hydrolysis) of sucrose into glucose and fructose. The result is a product with greater sweetening power and improved microbiological stability, when compared to sucrose.
Raw Material
Raw Sugar. Raw sugar is a commodity product which is light brown in color and presents from 96 to 99 wt% of sucrose. Since it is not an edible product, it must undergo a refining process to become a refined sugar (more than 99.9 wt% sucrose), a product suitable to food applications. This may be accomplished in the same sugar factory where raw sugar was produced or in stand-alone refineries. It is commercialized as a granular product, and can be produced either from sugarcane or sugarbeet, depending on climate conditions. Sugarcane is cultivated in tropical and subtropical areas, while sugarbeet is more suitable to temperate zones.
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
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Production Process Information
Process Consumptions
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Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Invert Sugar production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Invert Sugar process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Invert Sugar production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Invert Sugar plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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