Commodity Production Costs Report
Ammonium Chloride Production
Ammonium Chloride Operating Costs & Plant Construction Costs
This report presents the economics of a typical Ammonium Chloride production process from ammonia and hydrogen chloride in the United States via direct neutralization.
The report provides a comprehensive study of Ammonium Chloride production and related Ammonium Chloride production cost, covering three key aspects: a complete description of the Ammonium Chloride production process examined; an in-depth analysis of the related Ammonium Chloride plant capital cost (Capex); and an evaluation of the respective Ammonium Chloride plant operating costs (Opex).
The Ammonium Chloride production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Ammonium Chloride plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Ammonium Chloride plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
Product
Ammonium Chloride. Ammonium Chloride is a widely used chemical in fertilizers, batteries, and metalworking. It acts as a nitrogen source in agriculture and as a flux in soldering processes. Ammonium chloride is produced via the reaction of ammonia and hydrochloric acid. It is stored as a crystalline solid and remains critical to industries focused on agriculture and metal processing.
Raw Materials
Ammonia. Ammonia (NH3) is one of the most produced synthetic chemicals worldwide. The main application of this world class commodity is in nitrogen fertilizers, followed by the synthesis of nitric acid. It is also used, to a lesser extent, in several other applications such as pulping of wood and as ingredient in household cleaners and drugs. Ammonia is produced basically by the reaction between nitrogen and hydrogen, in a 1:3 stoichiometric ratio. Its production routes are related to the source of the hydrogen used, being steam reforming the main one.
Hydrogen Chloride. Hydrogen Chloride (HCl), commonly found as hydrochloric acid (a.k.a. muriatic acid) when dissolved in water, is a highly important industrial chemical. Hydrochloric acid has widespread applications in various industries, with major uses in steel pickling, pH control, water treatment, and as a catalyst in chemical synthesis. It is also employed in the production of chlorides, fertilizers, dyes, and in food processing. Hydrogen chloride is primarily produced through the direct synthesis of hydrogen and chlorine, or as a by-product of chlorination reactions in various organic processes. The HCl gas can be absorbed in water to produce aqueous hydrochloric acid, which is the form most widely used industrially.
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Professional report based on Q3 2024 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Ammonium Chloride production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Ammonium Chloride process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Ammonium Chloride production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Ammonium Chloride plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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