Production Cost Reports
Reports Examining Production Costs of Chemicals & Utilities
Intratec is a leading provider of production cost reports, focused on basic chemicals, inorganics and fertilizers, plastics, fibers and rubbers, green chemicals, biofuels and specialties. Since 2002, leading players and institutions across the globe have used our reports for economic evaluations of chemical production processes.
Check below why our reports are the best-in-class studies examining the costs of production!
Key Process Information
Assessment presenting relevant technical coefficients, accompanied by process description:
- Raw materials consumption
- Products generation
- Labor requirements
- Main process units description
- Site infrastructure description
- Block Flow Diagram
Utilities Consumption
Detailed assessment of utilities consumption:
- Utility consumption rates per unit of product generated.
- Share of each utility in the total utility costs.
Process Flow Diagram
Schematic representation of relevant process operations
- Main process streams
- Main pieces of equipment
- Main utilities consumed
Capital Cost Analysis
Analysis depicting all costs involved in starting a new industrial plant (capital investment):
- Cost of construction (main process units, infrastructure, contingency)
- Additional owner’s costs
- Working capital
- Plant commissioning and start-up
Implementation Schedule
Preliminary project implementation schedule, encompassing:
- Basic Engineering
- Detailed Engineering
- Procurement
- Construction
- Plant Start-up
Construction Cost Details
- Process unit (ISBL): cost for each functional unit (e.g. distillation, reaction, evaporation)
- Infrastructure (OSBL): cost for each storage facility, utility facility and auxiliary facility
- Costs for plant construction, per discipline
Operating Cost Analysis
Analysis depicting all costs surrounding the production of chemical:
- Raw materials acquisition & utilities generation (variable manufacturing costs)
- Labor wages, maintenance, operating charges, overhead, taxes and insurance (fixed manufacturing costs).
- Corporate overhead costs
Capacity Analysis
Analysis of process economics for alternative plant capacities:
- Plant costs of construction
- Working capital
- Variable and fixed operating costs
- Depreciation
- Corporate overhead
Customized Analyses
Choose a plant capacity and/or location (country) and have cost analyses for an industrial plant according to your needs