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Petrochemicals

Production Cost Reports

Reports Examining Production Processes Capital & Operating Costs

Intratec offers best-in-class professional studies examining production processes, with independent and up-to-date analyses of capital and operating costs. Our reports are focused on technologies for the manufacture of 252 industrial products, among commodities and specialties, spanning a diverse range of sectors: petrochemicals; plastics & polymers; inorganic chemicals; fertilizers & food; oil, gas & derivatives; and renewables & recyclables.

Key Process Information

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Assessments of relevant technical coefficients, accompanied by process descriptions that include:

  • Raw materials consumption
  • Products generation
  • Labor requirements
  • Main process units descriptions
  • Site infrastructure description
  • Block Flow Diagram

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Utilities Consumption

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Detailed assessment of utilities consumption:

  • Utility consumption rates per unit of product generated.
  • Percentage of each utility in the total utility costs.

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Process Flow Diagram

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Schematic representation of relevant process operations

  • Key process streams
  • Main pieces of equipment
  • Main utilities consumed

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Capital Cost Analysis

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Analysis detailing all costs involved in starting a new industrial plant (capital investment):

  • Cost of construction (main process units, infrastructure, contingency)
  • Additional owner’s costs
  • Working capital
  • Plant commissioning and start-up

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Implementation Schedule

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Preliminary project implementation schedule, encompassing:

  • Basic Engineering
  • Detailed Engineering
  • Procurement
  • Construction
  • Plant Start-up

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Construction Cost Details

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  • Process unit (ISBL): cost for each functional unit (e.g., distillation, reaction, evaporation)
  • Infrastructure (OSBL): cost for each storage facility, utility facility and auxiliary facility
  • Costs for plant construction, per discipline

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Operating Cost Analysis

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Analysis comprising all costs surrounding the production of a chemical:

  • Raw materials acquisition and utilities generation (variable manufacturing costs)
  • Cost of labor wages and maintenance, operating charges, overhead, taxes and insurance (fixed manufacturing costs)
  • Corporate overhead costs

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Capacity Analysis

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Analysis of process economics for alternative plant capacities:

  • Plant costs of construction
  • Working capital
  • Variable and fixed operating costs
  • Depreciation
  • Corporate overhead

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Customized Analyses

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Choose a plant capacity and/or location (country) and have cost analyses completed for an industrial plant according to your needs.

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Check Our Reports - Search by Industrial Product

Try: Ethylene; Butadiene; BD; Propene

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