Production Cost Reports
Reports Examining Production Processes Capital & Operating Costs
Intratec offers best-in-class professional studies examining production processes, with independent and up-to-date analyses of capital and operating costs. Our reports are focused on technologies for the manufacture of 253 industrial products, among commodities and specialties, spanning a diverse range of sectors: petrochemicals; plastics & polymers; inorganic chemicals; fertilizers & food; oil, gas & derivatives; and renewables & recyclables.
Key Process Information
Assessments of relevant technical coefficients, accompanied by process descriptions that include:
- Raw materials consumption
- Products generation
- Labor requirements
- Main process units descriptions
- Site infrastructure description
- Block Flow Diagram
Utilities Consumption
Detailed assessment of utilities consumption:
- Utility consumption rates per unit of product generated.
- Percentage of each utility in the total utility costs.
Process Flow Diagram
Schematic representation of relevant process operations
- Key process streams
- Main pieces of equipment
- Main utilities consumed
Capital Cost Analysis
Analysis detailing all costs involved in starting a new industrial plant (capital investment):
- Cost of construction (main process units, infrastructure, contingency)
- Additional owner’s costs
- Working capital
- Plant commissioning and start-up
Implementation Schedule
Preliminary project implementation schedule, encompassing:
- Basic Engineering
- Detailed Engineering
- Procurement
- Construction
- Plant Start-up
Construction Cost Details
- Process unit (ISBL): cost for each functional unit (e.g., distillation, reaction, evaporation)
- Infrastructure (OSBL): cost for each storage facility, utility facility and auxiliary facility
- Costs for plant construction, per discipline
Operating Cost Analysis
Analysis comprising all costs surrounding the production of a chemical:
- Raw materials acquisition and utilities generation (variable manufacturing costs)
- Cost of labor wages and maintenance, operating charges, overhead, taxes and insurance (fixed manufacturing costs)
- Corporate overhead costs
Capacity Analysis
Analysis of process economics for alternative plant capacities:
- Plant costs of construction
- Working capital
- Variable and fixed operating costs
- Depreciation
- Corporate overhead
Customized Analyses
Choose a plant capacity and/or location (country) and have cost analyses completed for an industrial plant according to your needs.
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