Production Cost Report

Production Cost Reports

Reports Examining Production Costs of Chemicals & Utilities

Intratec is a leading provider of production cost reports, focused on basic chemicals, inorganics and fertilizers, plastics, fibers and rubbers, green chemicals, biofuels and specialties. Since 2002, leading players and institutions across the globe have used our reports for economic evaluations of chemical production processes.

Check below why our reports are the best-in-class studies examining the costs of production!

Key Process Information

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Assessment presenting relevant technical coefficients, accompanied by process description:

  • Raw materials consumption
  • Products generation
  • Labor requirements
  • Main process units description
  • Site infrastructure description
  • Block Flow Diagram

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Capital Cost Analysis

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Analysis depicting all costs involved in starting a new industrial plant (capital investment):

  • Cost of construction
    (main process units, infrastructure, contingency)
  • Additional owner’s costs
  • Working capital
  • Plant commissioning and start-up

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Utilities Consumption

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Detailed assessment of utilities consumption:

  • Utility consumption rates per unit of product generated.
  • Share of each utility in the total utility costs.

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Operating Cost Analysis

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Analysis depicting all costs surrounding the production of chemical:

  • Raw materials acquisition & utilities generation (manufacturing variable costs)
  • Labor wages, maintenance, operating charges, overhead, taxes and insurance (manufacturing fixed costs).
  • Corporate overhead costs

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Implementation Schedule

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Preliminary project implementation schedule, encompassing:

  • Basic Engineering
  • Detailed Engineering
  • Procurement
  • Construction
  • Plant Start-up

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Capacity Analysis

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Analysis of process economics for alternative plant capacities:

  • Plant costs of construction
  • Working capital
  • Variable and fixed operating costs
  • Depreciation
  • Corporate overhead

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Process Flow Diagram

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Schematic representation of relevant process operations:

  • Main process streams
  • Main pieces of equipment
  • Main utilities consumed

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Construction Cost Details

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  • Process unit (ISBL) cost breakdown
  • Costs per functional units (i.e., distillation, reaction, evaporation)

  • Infrastructure (OSBL) cost breakdown
  • Costs per storage facilities, utilities facilities and auxiliary facilities

  • Plant construction cost breakdown per discipline

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