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Production Cost Report
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urea-e31a
USA
Urea
Prilled Urea Production from Natural Gas
(1) "Ammonia", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition (2) "Urea," Ullmann's Encyclopedia of Industrial Chemistry, 2010;

This report presents an up-to-date, detailed cost analysis of Urea production from natural gas via two integrated processes: conversion of natural gas to ammonia, followed by Urea synthesis from the ammonia generated. The ammonia process examined is similar to KBR Purifier technology and Urea synthesis is similar to Saipem's (formerly Snamprogetti) self-stripping process. In the integrated production portrayed, the ammonia formed is reacted with carbon dioxide, recovered from the ammonia synthesis, to form ammonium carbamate intermediate, further converted to Urea. The non-converted carbamate is stripped from the Urea solution by excess ammonia and decomposed back to ammonia and carbon dioxide, which are recycled. After concentration and prilling steps, Urea Prills are obtained as final product.
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United States
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Urea E31A
This report examines the economics of Prilled Urea manufacturing from natural gas in an industrial complex located in the United States. Initially, natural gas is converted to syngas by steam and autothermal reforming. The syngas is mixed with nitrogen to produce ammonia. The ammonia formed is reacted with carbon dioxide, to form urea via ammonium carbamate.
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1
1300.00
kta
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Prilled Urea Production from Natural Gas

Production Cost Report | Urea E31A

Production Cost Report

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Details: 1,300 kta United States-based plant   |   Q1 2022   |   107 pages   |   See Versions  From $1,199 USD

This report presents a cost analysis of a 1,300 kta (kilometric tons per annum) United States-based plant. You can add a customized cost analysis, assuming another plant capacity and/or location (country), when ordering an advanced version of this report.

This report presents an up-to-date, detailed cost analysis of Urea production from natural gas via two integrated processes: conversion of natural gas to ammonia, followed by Urea synthesis from the ammonia generated. The ammonia process examined is similar to KBR Purifier technology and Urea synthesis is similar to Saipem's (formerly Snamprogetti) self-stripping process. In the integrated production portrayed, the ammonia formed is reacted with carbon dioxide, recovered from the ammonia synthesis, to form ammonium carbamate intermediate, further converted to Urea. The non-converted carbamate is stripped from the Urea solution by excess ammonia and decomposed back to ammonia and carbon dioxide, which are recycled. After concentration and prilling steps, Urea Prills are obtained as final product.

This report, Urea E31A, is a best-in-class examination of Urea production, providing an in-depth, comprehensive techno-economic analysis of the production technology examined, including:

  • Process Description: raw materials and utilities consumption, products generation, labor requirements, list of equipment, characterization of site infrastructure, process flow diagram (PFD).
  • Capital Cost Analysis: costs of plant construction, working capital, owners' costs, commissioning, start-up and contingency.
  • Operating Cost Analysis: variable costs, fixed costs (salary, benefits & maintenance) and corporate overhead costs.
  • And much more . . .

Key reference(s):
(1) "Ammonia", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition (2) "Urea," Ullmann's Encyclopedia of Industrial Chemistry, 2010

Report Content Highlights

Capital Cost Breakdown

Investment information on the requirements for starting an industrial plant, including:

  • Fixed capital (ISBL, OSBL & Owner’s Cost)
  • Working capital
  • Plant start-up expenses

Operating Cost Details

Costs related to the commodity production, categorized by:

  • Variable costs (raw materials and utilities)
  • Fixed costs (labor, maintenance, overhead, etc.)
  • Depreciation

Product Value Analysis

All costs associated with the product manufacture, including:

  • Total operating cost
  • Corporate overhead
  • Return on capital employed (ROCE)

Technology Description

Descriptions of the technical aspects of the process:

  • Technology maturity assessment
  • Process unit (ISBL) description
  • Site infrastructure (OSBL) description

Process Requirements

Main technical coefficients related to process operation:

  • Key process input & output figures
  • Utilities consumption breakdown
  • Labor requirements

Comprehensive Diagrams

Diagrams providing a full description of the process:

  • Block flow diagram (BFD)
  • Process flow diagram (PFD) & equipment list
  • Industrial site configuration

Implementation Schedule

Schedule including total project duration, commissioning and start-up:

  • Basic & detailed engineering
  • Procurement & Construction
  • Plant start-up

Capacity Analysis

Impact of capacity change on the following process economic figures:

  • Capital investment
  • Operating cost
  • Product value

Custom Analysis Add-on

Analysis for several scenarios of plant location and capacity:

  • Capital investment details
  • Operating costs details
  • Product value details
Report Versions
 

basic

$1,199 USD

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Key Process Information

  • Raw materials consumption
  • Block Flow Diagram
  • Technology Readiness

Capital Cost Analysis

  • Costs of construction (process units, infrastructure, contingency)
  • Working capital, owners' costs, commissioning and start-up

Operating Cost Analysis

  • Fixed and variable costs
  • Overhead

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Table of Contents

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Capacity Analysis

  • Capital and operating costs breakdown for different plant capacities

Pricing Basis

  • Main prices assumed in the analysis (raw materials, by-products, utilities)

Utilities Consumption

  • Breakdown presenting utility consumption rates (steam, cooling water, electricity, etc.)

Implementation Schedule

  • Schedule, including duration of major project phases

  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q1 2022 Data

 

 

 

advanced

$3,399 USD

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Table of Contents

EVERYTHING IN EXTENDED AND ...

Process Flow Diagrams

  • Schematic representation of relevant operations of the process, indicating main process streams, equipment and utilities.

Construction Cost Details

  • Breakdown of process unit (ISBL) costs
  • Breakdown of infrastructure (OSBL) costs
  • Plant construction cost breakdown per discipline (bare equipment, equipment setting, piping, civil, steel, instrumentation & control, etc)

Custom Analyses Add-on

  • Choose a plant capacity and/or location and receive cost analyses for an industrial plant according to your needs

  Pages | Tables | Images

 Printable PDF Format Add-on

 Updated with Q1 2022 Data

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