Production Cost Report
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Syngas
Synthesis Gas
Syngas
Syngas (a.k.a. Synthesis Gas) is composed primarily of carbon monoxide, carbon dioxide, and hydrogen. It is a combustible gas used as a fuel source or as an intermediate for chemicals production. Syngas may be produced from several carbon sources, either fossil feedstocks (e.g. coal, petroleum or natural gas) or renewable feedstocks (e.g. biomass, wood). This gas can be produced on industrial scale via different routes, including steam methane reforming, partial oxidation, and dry reforming; its composition varies significantly according to the process technology, the feedstock and process operating conditions.
The uses and applications of Syngas may vary according to its specification. The main forms of Syngas are gaseous mixtures of hydrogen and carbon monoxide with H2:CO molar ratio ranging between 0.6 and 6.5.

Syngas Cost of Production | Q4 2023

Updated Reports Examining Syngas Manufacturing Costs

Intratec offers professional, easy-to-understand Commodity Cost of Production reports analyzing the costs of Syngas manufacturing processes. Each report describes an industrial plant based on a specific Syngas process. The report also presents an independent analysis of the costs of Syngas production, encompassing plant capital costs (capex) and plant operating costs (opex). All reports are based on the most recent economic data available (Q4 2023).

Syngas Production from Natural Gas (Autothermal Reforming)

This report presents the economics of Syngas (Synthesis Gas) production from natural gas using a typical autothermal reforming process. In this process, methane present in natural gas is converted to syngas by steam and oxygen. The economic analysis is based on the construction of a plant located in the United States.

Details: 1,000 kta United States-based plant   |   Q4 2023   |   107 pages   From $799 USD

The cost analyses presented in the report Syngas E11A target a 1,000 kta (kilometric tons per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Syngas Production from Natural Gas (Steam Reforming)

In this report, the economic analysis concerns a process in which Syngas (Synthesis Gas) is generated from natural gas. This study examines a conventional steam reforming process. The plant is located in the United States.

Details: 600 kta United States-based plant   |   Q4 2023   |   107 pages   From $799 USD

The cost analyses presented in the report Syngas E12A target a 600 kta (kilometric tons per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Syngas Production from Natural Gas (Combined Reforming)

This report approaches the Syngas (Synthesis Gas) production from natural gas via a combined reforming process. In the steam reformer, the natural gas reacts with steam and, in the secondary (autothermal) reformer, it reacts with oxygen. The economic analysis provided assumes a plant constructed in the United States.

Details: 2,500 kta United States-based plant   |   Q4 2023   |   106 pages   From $799 USD

The cost analyses presented in the report Syngas E13A target a 2,500 kta (kilometric tons per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Syngas Production from Wood

This study presents the costs associated with the construction of a plant for Syngas production from wood chips via a typical gasification process. Initially, the wood chips are dried. It is then followed by pyrolysis and partial oxidation. The economic analysis provided assumes a plant constructed in the United States.

Details: 1,500 kta United States-based plant   |   Q4 2023   |   106 pages   From $799 USD

The cost analyses presented in the report Syngas E21A target a 1,500 kta (kilometric tons per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Syngas Production from Fuel Oil

It presents a techno-economic analysis of Syngas production from heavy fuel oil in the United States using a partial oxidation process. In this process, heavy oil is reacted with oxygen and steam to produce syngas.

Details: 110 kta United States-based plant   |   Q4 2023   |   106 pages   From $799 USD

The cost analyses presented in the report Syngas E31A target a 110 kta (kilometric tons per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Syngas Production from Vacuum Residue

This report presents the economics of Syngas production in the United States via a typical non-catalytic partial oxidation process. In the process under analysis, the bottom product of a vacuum distillation unit, known as vacuums residue, is used as feedstock.

Details: 800 kta United States-based plant   |   Q4 2023   |   106 pages   From $999 USD

The cost analyses presented in the report Syngas E41A target a 800 kta (kilometric tons per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Syngas Production from Coal (H2/CO Ratio of 1)

This feasibility study approaches the construction of a plant producing Syngas (H2/CO ratio = 1) in China. The plant produces Syngas via a coal gasification process.

Details: 1,000 kta China-based plant   |   Q4 2023   |   106 pages   From $799 USD

The cost analyses presented in the report Syngas E51C target a 1,000 kta (kilometric tons per annum) China-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Syngas Production from Coal (H2/CO Ratio of 2)

This report approaches the construction of a plant producing Syngas in China via a coal gasification process. The final product obtained in the process under analysis is Syngas with a H2/CO ratio of 2.

Details: 1,000 kta China-based plant   |   Q4 2023   |   106 pages   From $799 USD

The cost analyses presented in the report Syngas E52C target a 1,000 kta (kilometric tons per annum) China-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Syngas Production from Mixed Plastic Waste

This report presents the economics of Syngas production from a mixed plastic waste via a gasification process. In this process, part of the plastic waste is also submitted to pyrolysis for synthetic crude oil (syncrude) and fuel gas generation. The economic analysis provided assumes a plant constructed in the United States.

Details: 60 kta United States-based plant   |   Q4 2023   |   106 pages   From $999 USD

The cost analyses presented in the report Syngas E61A target a 60 kta (kilometric tons per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Could Not Find the Production Cost Report you Need?

If none of the Syngas reports listed above fits your needs, you can request a bespoke report examining the process you are interested in! You will have a report tailored to your needs, in which you defined production process, industrial plant capacity and location!

Details: Customer-defined Plant Location & Capacity  |   Q4 2023 From $2,900 USD

Use our Reports as

Feasibility Studies

Techno-economic Evaluations

Investment Analyses

Multi-regional Cost Analyses

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About Syngas. Syngas (a.k.a. Synthesis Gas) is composed primarily of carbon monoxide, carbon dioxide, and hydrogen. It is a combustible gas used as a fuel source or as an intermediate for chemicals production. Syngas may be produced from several carbon sources, either fossil feedstocks (e.g. coal, petroleum or natural gas) or renewable feedstocks (e.g. biomass, wood). This gas can be produced on industrial scale via different routes, including steam methane reforming, partial oxidation, and dry reforming; its composition varies significantly according to the process technology, the feedstock and process operating conditions.

Syngas Uses. The uses and applications of Syngas may vary according to its specification. The main forms of Syngas are gaseous mixtures of hydrogen and carbon monoxide with H2:CO molar ratio ranging between 0.6 and 6.5.

Intratec Methodology. Intratec distilled its expertise, gained from more than a decade of supporting companies worldwide in the analysis of commodities markets and process economics, and developed a consistent report development methodology.

The methodology ensures a holistic, coherent, and consistent techno-economic evaluation, guiding the development of a report that allows readers to fully understand a specific process technology for the production of a commodity. In addition to being based on a common methodology, all Intratec reports that approach industrial processes have a common structure, i.e., indexes, tables and charts share similar standards. This ensures that Intratec’s readers know upfront what they will get and, more than that, will be able to compare technologies addressed in different reports.

Our methodology is continuously tested and proven by the many corporations involved with the commodities sector, R&D centers, EPC companies, financial institutions and government agencies that rely on our reports.

Check Intratec Methodology to better understand how Intratec develops Commodity Cost of Production Reports.